2002/05/27 Caterpillar


New Rotary Position Sensors Are Used {1400}

Usage:

143H 1AL
Agricultural Tractors:
Challenger 75C (S/N: 4KK1000-UP)
Challenger 75D (S/N: 5AR1-UP)
Challenger 85C (S/N: 9TK1000-UP)
Challenger 85D (S/N: 4GR1-UP)
Challenger 65E (S/N: 6GS1-UP; 1GM1-UP)
Challenger 75E (S/N: 6HS1-UP; 1HM1-UP)
Challenger 85E (S/N: 6JS1-UP; 1NM1-UP)
Challenger 95E (S/N: 6KS1-UP; 1SM1-UP)
Articulated Truck:
D250E Series II (S/N: 4PS1-UP)
D300E Series II (S/N: 5KS1-UP)
D350E Series II (S/N: 2XW1-UP)
D400E Series II (S/N: 8PS1-UP; APF1-UP)
Asphalt Paver:
AP-1000B (S/N: 7HN1-UP)
AP-1050B (S/N: 6ZN1-UP)
AP-1055B (S/N: 8BM1-UP; ABB1-UP)
AP-650B (S/N: 9DN1-UP)
AP-655 (S/N: CDG1-UP)
AP1055B (S/N: AGB1-UP)
BG-225C (S/N: 5GN1-UP)
BG-2455C (S/N: 6TN1-UP; ACM1-UP)
BG-245C (S/N: 4XN1-UP)
BG-260C (S/N: 8GN1-UP)
Cold Planer:
PM-465 (S/N: 5ZS1-UP)
PM-565 (S/N: 3TK1-UP)
PM-565B (S/N: 8GS1-UP)
Earthmoving Compactor:
816F (S/N: BMR1-UP)
826G Series II (S/N: AYH1-UP)
826G (S/N: 7LN1-UP)
836G (S/N: 7MZ1-UP; BRL1-UP)
815F (S/N: BKL1-UP)
825G Series II (S/N: AXB1-UP)
825G (S/N: 6RN1-UP)
Integrated Toolcarrier:
IT38F (S/N: 5DR1-UP; 6FN1-UP)
IT38G Series II (S/N: CSX1-UP)
IT38G (S/N: 7BS1-UP)
IT62G (S/N: 6PS1-UP; AKP1-UP)
Motor Grader:
140H (S/N: APM1-UP)
143H (S/N: 1AL1-UP; APN1-UP)
160H (S/N: ASD1-UP)
163H (S/N: 5AK1-UP; ARL1-UP)
24H (S/N: 7KK1-UP)
Off-Highway Truck/Tractor:
769D (S/N: 5SS1-UP; BBB1-UP)
773D (S/N: 7CS1-UP)
773E (S/N: BDA1-UP)
776B (S/N: 6JC1-UP)
776C (S/N: 2TK1-UP)
776D (S/N: AFS1-UP)
777B (S/N: 4YC1-UP)
777C (S/N: 4XJ1-UP)
777D (S/N: AGC1-UP; AGY1-UP)
784C (S/N: 2PZ1-UP)
785B (S/N: 6HK1-UP)
785C (S/N: 1HW1-UP; 5AZ1-UP; APX1-UP)
789B (S/N: 7EK1-UP)
789C (S/N: 2BW1-UP)
793B (S/N: 1HL1-UP)
793C (S/N: 4AR1-UP; 4GZ1-UP; ATY1-UP)
797 (S/N: 5YW1-UP)
771D (S/N: 6YS1-UP; BCA1-UP)
775D (S/N: 8AS1-UP)
775E (S/N: BEC1-UP)
Pipelayer:
572R (S/N: 2HZ1-UP; AAC1-UP)
Road Reclaimer/Soil Stabilizer:
RM-350 (S/N: 5FK1-UP)
RM350B (S/N: 7FS1-UP)
SM-350 (S/N: 1RM1-UP)
Track-Type Loader:
953C (S/N: 2ZN1-UP; BBX1-UP)
963C (S/N: 2DS1-UP; BBD1-UP)
973C (S/N: 3RZ1-UP; BCP1-UP)
Track-Type Tractor:
D10R (S/N: 3KR1-UP; AKT1-UP)
D11N (S/N: 4HK1-UP)
D11R (S/N: 7PZ1-UP; 9TR1-UP; 9XR1-UP; AAF1-UP)
D5M (S/N: 3CR1-UP; 5ES1-UP; 6AS1-UP; 6GN1-UP; 7LR1-UP)
D5N (S/N: AGG1-UP; AKD1-UP)
D6M (S/N: 3WN1-UP; 4HS1-UP; 4JN1-UP; 5NR1-UP; 6LR1-UP)
D6N (S/N: AKM1-UP; ALH1-UP; ALR1-UP; ALY1-UP)
D6R Series II (S/N: AAX1-UP; ACJ1-UP; ADE1-UP; AEM1-UP; AEP1-UP; AFM1-UP; AGM1-UP; BLE1-UP; BMY1-UP; BNC1-UP)
D6R (S/N: 1RW1-UP; 2HM1-UP; 2YN1-UP; 3ZN1-UP; 4FM1-UP; 4HN1-UP; 4JR1-UP; 4MN1-UP; 4TR1-UP; 4WR1-UP; 5LN1-UP; 5PR1-UP; 5RR1-UP; 6FR1-UP; 6GR1-UP; 6HR1-UP; 6JN1-UP; 6MR1-UP; 7AR1-UP; 7DR1-UP; 7GR1-UP; 7KN1-UP; 8LN1-UP; 8TM1-UP; 8XN1-UP; 9BM1-UP; 9MN1-UP; 9PN1-UP; 9ZS1-UP; DMP1-UP)
D7R (S/N: 2EN1-UP; 2HR1-UP; 3DN1-UP; 3ZR1-UP; 4SR1-UP; 5KZ1-UP; 5MR1-UP; 6ER1-UP; 9HM1-UP; ABJ1-UP; ACS1-UP; ADW1-UP; AEC1-UP; AFG1-UP; AGN1-UP; CBZ1-UP)
D8R Series II (S/N: AKA1-UP; 6YZ1-UP)
Underground Articulated Truck:
AD55 (S/N: ANW1-UP)
Wheel Loader:
928G (S/N: 6XR1-UP; 7SR1-UP)
938F (S/N: 1KM1-UP; 2RM1-UP; 7SN1-UP)
938G Series II (S/N: CRD1-UP)
950G Series II (S/N: AXR1-UP; AYB1-UP; AYL1-UP)
950G (S/N: 2JS1-UP; 3JW1-UP; 4BS1-UP; 5FW1-UP; 5MW1-UP; 6NS1-UP; 8JW1-UP)
962G Series II (S/N: AXY1-UP; AYE1-UP; BAB1-UP)
962G (S/N: 3BS1-UP; 4PW1-UP; 5AS1-UP; 5RS1-UP; 6EW1-UP; 6HW1-UP; 7BW1-UP; BDP1-UP)
966G Series II (S/N: ANT1-UP; ANZ1-UP; AWY1-UP; AXJ1-UP)
966G (S/N: 3PW1-UP; 3SW1-UP; 3ZS1-UP; 8XW1-UP; 9RS1-UP; AAH1-UP)
972G Series II (S/N: ANY1-UP; AWP1-UP; AXC1-UP; AXN1-UP)
972G (S/N: 1EW1-UP; 4WW1-UP; 6AW1-UP; 7LS1-UP; 8TS1-UP; 9GW1-UP; AAW1-UP)
980F (S/N: 5XJ1-UP; 8CJ1-UP)
980G Series II (S/N: AWH1-UP; AXG1-UP)
980G (S/N: 2KR1-UP; 2SR1-UP; 9CM1-UP)
988G (S/N: 2TW1-UP; BNH1-UP)
990 Series II (S/N: 4FR1-UP; BCR1-UP)
990 (S/N: 7HK1-UP)
992G (S/N: 7HR1-UP; ADZ1-UP)
994 (S/N: 9YF1-UP)
994D (S/N: 3TZ1-UP)
Wheel Tractor:
824G Series II (S/N: AWW1-UP)
824G (S/N: 4SN1-UP)
834G (S/N: 6GZ1-UP; BPC1-UP)
844 (S/N: 2KZ1-UP; BBN1-UP)
854G (S/N: 1JW1-UP; AMP1-UP)
Wheel Tractor-Scraper:
633E Series II (S/N: 2PS1-UP)
Service Magazine SEPD0636, 01 July 2002, "New Rotary Position Sensors Are Used". Disregard this article. There is a correction to the list of models at the beginning of the following article. See the article that follows.

Description of Change: New rotary position sensors (9-32 DCV) are now used. The new design of these sensors will eliminate failures of the internal circuit board that are caused by high vibration and overstressing of the part.

Adaptable To: The new rotary position sensors (9-32 DCV) and the former rotary position sensors (9-32 DCV) are shown in Table 1. The new part numbers are direct replacements for the former part numbers.

Table 1
New Rotary Position Sensors Are Used.    
New Part Numbers     Former Part Numbers    
219-2384 Position Sensor     161-8906 Position Sensor    
219-2385 Position Sensor     161-8921 Position Sensor    
219-2386 Position Sensor     161-8925 Position Sensor    
219-2387 Position Sensor     161-8929 Position Sensor    
219-2388 Position Sensor     161-8931 Position Sensor    
219-2389 Position Sensor     161-8937 Position Sensor    
219-2390 Position Sensor     161-8939 Position Sensor    
219-2391 Position Sensor     161-8942 Position Sensor    
219-2392 Position Sensor     161-8946 Position Sensor    
214-4862 Position Sensor     161-8979 Position Sensor    
214-4863 Position Sensor     147-1680 Position Sensor    

Caterpillar Information System:

RM-350B Road Reclaimer/Soil Stabilizer Rotor Door Control
RM-350B Road Reclaimer/Soil Stabilizer Hydraulic System Oil - Change
824H Wheel Dozer, 825H Soil Compactor and 826H Landfill Compactor Power Train MID 081 - CID 1757 - FMI 04
C-9 Engine for the 12H Motor Grader System Configuration Parameters
773E Off-Highway Truck Engine Supplement Aftercooler - Remove
3176C and 3196 Engines for Caterpillar Built Machines Engine Misfires, Runs Rough or Is Unstable
824G Series II Wheel Tractor, 825G Series II Soil Compactor and 826G Series II Landfill Compactor Electrohydraulic System Electrohydraulic Control (Joystick)
RM-350B Road Reclaimer/Soil Stabilizer Fuel Tank Cap Filter and Strainer - Replace/Clean
2002/03/04 Correction to Special Instruction , "Repair Procedures for the Chassis" {7000, 7509}
3126B Engine for 570B and 580B Wheel Harvesters Sensors and Electrical Connectors
N3 Series Brushless Alternators Alternator - Disassemble
N3 Series Brushless Alternators Alternator - Assemble
725, 730, 735, 740 and 740 EJECTOR Articulated Trucks Cab Heater Assembly - Disassemble
725, 730, 735, 740 and 740 EJECTOR Articulated Trucks Cab Heater Assembly - Assemble
824G Series II Wheel Tractor, 825G Series II Soil Compactor and 826G Series II Landfill Compactor Electrohydraulic System Main Control Valve
824H Wheel Dozer, 825H Soil Compactor and 826H Landfill Compactor Electrohydraulic System Piston Pump (Hydraulic Fan)
768C, 769C, 769D, 772B, 773B, 773D, 776C, 777B, 777D, 784B, 785, 785B, 789, 789B, 793, 793B and 793C Off-Highway Truck/Tractors and 771C, 771D and 775D Quarry Trucks Automatic Retarder Control (ARC) System ARC - Replace
Alternator - Delco 27SI Regulator - Test
3126B Engine for 570B and 580B Wheel Harvesters Can Not Reach Top Engine RPM
RM-350B Road Reclaimer/Soil Stabilizer Load Controller
554 Forwarder and 574 Forwarder Parking
773E Off-Highway Truck Engine Supplement Aftercooler - Install
824G Series II Wheel Dozer, 825G Series II Soil Compactor and 826G Series II Landfill Compactor Electrohydraulic System Position Sensor for the Joystick Control (Electronic Technician) - Calibrate
RM-350B Road Reclaimer/Soil Stabilizer Engine Hour Meter
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