2001/11/19 Caterpillar


Field Replacement of Remanufactured Starting Motors and Remanufactured Alternators {1405, 1453}

Usage:

D6D 01Y
Agricultural Tractor:
35 (S/N: 3HS1-UP; 8DN1-UP; 8RD1-UP; 9DF1-UP; ADK1-UP)
45 (S/N: 1DR1-UP; 3BK1-UP; 4KW1-UP; ABF1-UP)
55 (S/N: 3SM1-UP; 6NN1-UP; 7DM1-UP; 7TZ1-UP; AEN1-UP)
C65 (S/N: 7YC1-1899)
C65B (S/N: 7YC1900-UP)
65C (S/N: 2ZJ1-UP)
65E (S/N: 1GM1-UP; 6GS1-UP)
70C (S/N: 2YL1-UP)
75 (S/N: 4CJ1-UP)
75C (S/N: 4KK1-UP)
75D (S/N: 5AR1-UP)
75E (S/N: 1HM1-UP; 6HS1-UP)
85C (S/N: 9TK1-UP)
85D (S/N: 4GR1-UP)
85E (S/N: 1NM1-UP; 6JS1-UP)
95E (S/N: 1SM1-UP; 6KS1-UP)
DV87 (S/N: 9AM1-UP)
Combine:
Lexion 450 (S/N: 8YW1-UP)
Lexion 460 (S/N: 9FW1-UP)
Lexion 465 (S/N: 3HZ1-UP)
Lexion 470 (S/N: 9TW1-UP)
Lexion 470 R (S/N: 7651-UP)
Lexion 475 R (S/N: 7671-UP)
Lexion 480 (S/N: 2BZ1-UP)
Lexion 480 R (S/N: 8661-UP)
Lexion 485 (S/N: 8ZW1-UP)
Lexion 485 R (S/N: 8681-UP)
Earthmoving Compactor:
826G Series II (S/N: AYH1-UP)
836G (S/N: 7MZ1-UP; BRL1-UP)
Excavator:
215 (S/N: 14Z1-UP; 61Z1-UP)
215B (S/N: 2XC1-UP; 4FC1-UP; 4JC1-UP; 9YB1-UP)
215C (S/N: 4HG1-UP)
215D (S/N: 9TF1-UP)
219 (S/N: 5CF1-UP)
219D (S/N: 5XG1-UP)
225 (S/N: 51U1-UP; 61X1-UP; 76U1-UP)
225B (S/N: 2ZD1-UP; 3YD1-UP)
225D (S/N: 2SJ1-UP; 6RG1-UP)
227 (S/N: 10W1-UP)
229 (S/N: 1AG1-UP; 1GF1-UP)
229D (S/N: 2LJ1-UP)
231D (S/N: 1NK1-UP; 5WJ1-UP)
235 (S/N: 32K1-UP; 62X1-UP; 81X1-UP)
235B (S/N: 1FD1-UP; 4ED1-UP; 7WC1-UP; 9PC1-UP)
235C (S/N: 2PG1-UP; 3WG1-UP; 4DG1-UP; 5AF1-UP)
235D (S/N: 8KJ1-UP; 8TJ1-UP)
245 (S/N: 82X1-UP; 84X1-UP; 95V1-UP)
245B Series II (S/N: 1SJ713-UP; 6MF513-UP)
245B (S/N: 1SJ1-712; 6MF1-512)
245D (S/N: 4LK1-UP; 7ZJ1-UP)
325L (S/N: 2JK1-UP; 7LM1-UP; 8NK1-UP)
330 (S/N: 2EL1-UP; 2ZM1-UP; 6SK1-UP; 6WJ1-UP; 6ZK1-UP; 8CK1-UP; 8FK1-UP; 8RL1-UP; 9NG1-UP; 9PJ1-UP; 9WJ1-UP)
330B (S/N: 3YR1-UP; 4RS1-UP; 5LR1-UP; 5LS1-UP; 6DR1-UP; 8SR1-UP; 8TR1-UP)
330L (S/N: 5YM1-UP; 9ML1-UP)
345B (S/N: 2SW1-UP; 5WS1-UP; 6XS1-UP; 7KS1-UP; BFG1-UP)
350 (S/N: 2ZL1-UP; 3ML1-UP; 7RK1-UP; 8HK1-UP; 8KZ1-UP; 9DK1-UP)
350L (S/N: 9FL1-UP)
365B (S/N: 4XZ1-UP; 9PZ1-UP; AGD1-UP; CTY1-UP)
365BL (S/N: 9TZ1-UP)
375 (S/N: 6NK1-UP; 6RL1-UP; 8WJ1-UP; 8XG1-UP)
539 (S/N: 1PZ1-UP)
5080 (S/N: 6XK1-UP; 8SL1-UP)
5130 (S/N: 7TJ1-UP)
E180 (S/N: 1RF1-UP)
E300 (S/N: 2CF1-UP)
Integrated Toolcarrier:
IT28 (S/N: 2KC1-UP; 8JB1-UP)
IT28B (S/N: 1HF1-UP; 5SD1-UP)
IT28G (S/N: 8CR1-UP; 9AR1-UP)
Load Haul Dump:
R1600 (S/N: 9EW1-UP)
R1700G (S/N: 8XZ1-UP)
R2900 (S/N: 5TW1-UP)
Pipelayer:
561C (S/N: 85H1-UP; 92J1-UP)
561D (S/N: 54X1-UP)
561M (S/N: 1KW1-UP)
571F (S/N: 95N1-UP)
571G (S/N: 16W1-UP)
572F (S/N: 96N1-UP)
572G (S/N: 40U1-UP; 8PC1-UP)
572R (S/N: 2HZ1-UP; AAC1-UP)
578 (S/N: 8HB1-UP)
583H (S/N: 61A1-UP)
583K (S/N: 78V1-UP)
583R (S/N: 2XS1-UP)
589 (S/N: 31Z1-UP)
594 (S/N: 62H1-UP)
594H (S/N: 96V1-UP)
Track-Type Loader:
941 (S/N: 16U1-UP; 32F1-UP; 70H1-UP; 80H1-3039 and 3040-UP)
943 (S/N: 04Z1-UP; 19Z1-UP; 31Y1-UP)
951B (S/N: 86J1-1991)
951C (S/N: 19H1-UP; 86J1992-UP)
953 (S/N: 05Z1-UP; 20Z1-UP; 76Y1-UP)
953C (S/N: 2ZN1-UP)
955K (S/N: 57M1-UP; 61H1-UP; 64J1-9257; 85J1-4671)
955L (S/N: 13X1-UP; 64J9258-UP; 85J4672-UP)
963 (S/N: 06Z1-UP; 11Z1-UP; 18Z1-UP; 29S1-UP; 48Z1-UP)
963B (S/N: 9BL1-UP)
963C (S/N: 2DS1-UP)
973 (S/N: 26Z1-UP; 32Z1-UP; 66G1-UP; 86G1-UP; 90L1-UP)
973C (S/N: 3RZ1-UP)
977K (S/N: 11K1-3918)
977L (S/N: 11K3919-UP; 14X1-UP; 95X1-UP)
983 (S/N: 38K1-UP)
983B (S/N: 58X1-UP)
Track-Type Skidder:
527 (S/N: 3DS1-UP; BDW1-UP)
Track-Type Tractor:
D10 (S/N: 76X1-UP; 84W1-UP)
D10N (S/N: 2YD1-UP; 3SK1-UP)
D10R (S/N: 3KR1-UP; AKT1-UP)
D11N (S/N: 4HK1-UP; 74Z1-UP)
D11R (S/N: 7PZ1-UP; 8ZR1-UP; 9TR1-UP; 9XR1-UP; AAF1-UP)
D4D (S/N: 61J1-UP; 74U1-UP; 78A1-UP; 82J1-UP; 83J1-UP; 84J1-UP; 85A1-UP; 97F1-UP)
D4E (S/N: 27X1-UP; 28X1-UP; 29X1-UP; 50X1-UP; 51X1-UP; 52X1-UP; 76W1-UP; 77W1-UP)
D4H Series II (S/N: 2AC1-UP; 3AC1-UP; 8PB1-UP; 9DB1-UP)
D5 (S/N: 82H1-UP; 93J1-UP; 94J1-UP; 95J1-UP; 96J1-UP; 98J1-UP)
D5B (S/N: 22X1-UP; 23X1-UP; 24X1-UP; 25X1-UP; 26X1-UP; 44X1-UP; 47X1-UP; 48X1-UP; 49X1-UP)
D5H Series II (S/N: 1DD4087-UP; 7EG1-UP; 8RC4077-UP; 8RJ1-UP; 9HC4063-UP)
D5H (S/N: 1DD1-4086; 1YD1-UP; 2SD1-UP; 3MD1-UP; 4KD1-UP; 7NC1-UP; 8RC1-4076; 9HC1-4062)
D5M (S/N: 3CR1-UP; 3DR1-UP; 4BR1-UP; 4JS1-UP; 5ES1-UP; 5FS1-UP; 6AS1-UP; 6GN1-UP; 7LR1-UP)
D6C (S/N: 10K1-UP; 17R1-UP; 23U1-UP; 24U1-UP; 69U1-UP; 99J1-UP)
D6D (S/N: 01Y1-UP; 03X1-UP; 04X1-UP; 05X1-UP; 06X1-UP; 19X1-UP; 20X1-UP; 30X1-UP; 31X1-UP; 32X1-UP; 33X1-UP; 6HC1-UP; 74W1-UP; 75W1-UP)
D6E (S/N: 8FJ1-UP)
D6G (S/N: 2MJ1-UP; 3SR1-UP)
D6H Series II (S/N: 1FJ4084-UP; 1KD1-UP; 1YL1-UP; 2BL1-UP; 2KD1-UP; 2TG1-UP; 2TL1-UP; 3YG4090-UP; 3ED1-UP; 3ZF4003-UP; 4GG1-UP; 4LG4068-UP; 4RC4029-UP; 4YF1-UP; 5HF4081-UP; 5KK1-UP; 6CF4015-UP; 6CK1-UP; 6FC4024-UP; 8FC4093-UP; 8KK1-UP; 8SK1-UP; 8ZJ1-UP; 9KJ1-UP; 9LK1-UP; 9RK1-UP)
D6H (S/N: 1FJ1-4083; 3YG1-4089; 3ZF1-4002; 4LG1-4067; 4RC1-4028; 5HF1-4080; 6CF1-4014; 6FC1-4023; 7PC1-UP; 7ZK1-UP; 8FC1-4092; 8KB1-UP; 8YC1-UP)
D6M (S/N: 2RN1-UP; 2YS1-UP; 3WN1-UP; 4GS1-UP; 4HS1-UP; 4JN1-UP; 5NR1-UP; 5WR1-UP; 6LR1-UP; 9ZM1-UP)
D6R (S/N: 1RW1-UP; 2HM1-UP; 2YN1-UP; 3ZN1-UP; 4FM1-UP; 4HN1-UP; 4JR1-UP; 4MN1-UP; 4TR1-UP; 4WR1-UP; 5LN1-UP; 5PR1-UP; 5RR1-UP; 6FR1-UP; 6GR1-UP; 6HR1-UP; 6JN1-UP; 6MR1-UP; 7AR1-UP; 7DR1-UP; 7GR1-UP; 7KN1-UP; 8LN1-UP; 8TM1-UP; 8XN1-UP; 9BM1-UP; 9MN1-UP; 9PN1-UP; 9ZS1-UP; DMP1-UP)
D7F (S/N: 93N1-UP; 94N1-UP)
D7G (S/N: 35N1-UP; 44W1-UP; 45W1-UP; 64V1-UP; 65V1-UP; 72W1-UP; 91V1-UP; 92V1-UP)
D7H Series II (S/N: 2RG4027-UP; 2SB4101-UP; 3XG4099-UP; 4AB4085-UP; 4FG4085-UP; 5BF4016-UP; 5WB4092-UP; 79Z4070-UP; 80Z4006-UP; 82Z4051-UP)
D7H (S/N: 2RG1-4026; 2SB1-4100; 3XG1-4098; 4AB1-4084; 4FG1-4084; 5BF1-4015; 5WB1-4091; 79Z1-4069; 80Z1-4005; 82Z1-4050)
D7R (S/N: 2EN1-UP; 2HR1-UP; 3DN1-UP; 3ZR1-UP; 6ER1-UP; 9HM1-UP; ABJ1-UP; ACS1-UP; ADW1-UP; AEC1-UP; AFG1-UP; AGN1-UP; CBZ1-UP)
D8H (S/N: 36A1-UP; 46A1-UP)
D8K (S/N: 76V1-UP; 77V1-UP)
D8L (S/N: 4FB1-UP; 53Y1-UP; 7YB1-UP)
D8N (S/N: 1XJ1-UP; 5TJ1-UP; 7TK1-UP; 9TC1-UP)
D8R (S/N: 6YZ1-UP; 7XM1-UP; 9EM1-UP; AKA1-UP)
D9G (S/N: 29N1-UP; 66A1-UP; 90J1-UP)
D9H (S/N: 12U1-UP; 90V1-UP; 97V1-UP; 98V1-UP; 99V1-UP)
D9L (S/N: 14Y1-UP)
D9N (S/N: 1JD1-UP; 6XJ1-UP)
D9R (S/N: 7TL1-UP; 8BL1-UP; ABK1-UP; ACL1-UP)
Wheel Loader:
910 (S/N: 1SF1-UP; 41Y1-UP)
916 (S/N: 2XB1-UP; 5KC1-UP; 8GC1-UP; 9WB1-UP)
920 (S/N: 62K1-UP; 75J1-UP)
926 (S/N: 7TC1-UP; 94Z1-2208 and 2209-UP)
926E (S/N: 4NB1-UP; 8NB1-UP)
928G (S/N: 6XR1-UP; 7SR1-UP)
930 (S/N: 41K1-UP; 71H1-UP; 73U1-UP; 79J1-UP)
936 (S/N: 33Z1-3090; 45Z1-3056; 4SB1-1622)
936E (S/N: 33Z3091-UP; 45Z3057-UP; 4SB1623-UP)
938F (S/N: 2RM1-UP)
950 (S/N: 15J1-UP; 49U1-UP; 73J1-UP; 81J1-UP)
950B (S/N: 22Z1-3188; 31R1-UP; 63R1-6053; 65R1-3087)
950E (S/N: 22Z3189-UP; 63R6054-UP; 65R3088-UP)
950F Series II (S/N: 2LM1-UP; 4DJ2075-UP; 5SK1-UP; 8TK1-UP)
950F (S/N: 4DJ1-2074; 6YG1-UP; 7ZF1-UP)
960F (S/N: 1YM1-UP; 4CL1-UP; 9ZJ1-UP)
966C (S/N: 76J1-UP; 78G1-UP)
966D (S/N: 35S1-2522; 94X1-6488; 99Y1-5314)
966E (S/N: 35S2523-UP; 94X6489-UP; 99Y5315-UP)
966F Series II (S/N: 1SL1-UP; 8BG2048-UP; 9YJ1-UP)
966F (S/N: 3XJ1-UP; 4YG1-UP; 8BG1-2047)
970F (S/N: 7PL1-UP)
980B (S/N: 89P1-UP)
980C (S/N: 13B1-UP; 2EB1-UP; 2XD1-UP; 63X1-UP)
980F Series II (S/N: 4RN1-UP; 8JN1-UP)
980F (S/N: 3HK1-UP; 5XJ1-UP; 8CJ1-UP)
980G Series II (S/N: AWH1-UP; AXG1-UP)
980G (S/N: 2KR1-UP; 2SR1-UP; 9CM1-UP)
988 (S/N: 87A1-UP)
988B (S/N: 50W1-UP)
988F Series II (S/N: 2ZR1-UP)
988F (S/N: 8YG1-UP)
988G (S/N: 2TW1-UP)
990 Series II (S/N: 4FR1-UP; BCR1-UP)
990 (S/N: 7HK1-UP)
992 (S/N: 25K1-1169)
992B (S/N: 25K1170-UP)
992C (S/N: 42X1-UP; 49Z1-UP)
992D (S/N: 7MJ1-UP)
992G (S/N: 7HR1-UP; ADZ1-UP)
994 (S/N: 9YF1-UP)
994D (S/N: 3TZ1-UP)
994G (S/N: 8FR1-UP)
G926 (S/N: 1SD1-UP)
Wheel Skidder:
518 Series II (S/N: 94U2504-UP; 95U3205-UP)
518 (S/N: 50S1-UP; 55U1-UP; 94U1-2503; 95U1-3204)
518C (S/N: 1CL1-UP)
528 (S/N: 51S1-UP; 96C1-UP; 97C1-UP)
530B (S/N: 5BK1-UP)

When you are field servicing an engine with a Caterpillar Remanufactured Electrical Starting Motor or a Caterpillar Remanufactured Alternator, ensure that any special attachments are transfered from the removed component to the remanufactured component. This will ensure that the remanufactured replacement part experiences the same level of protection that was experienced by the original product.

Field Servicing Electric Starting Motors

When you are field replacing an electric starting motor, it is often necessary to realign the replacement starter's nose housing in order to ensure a good fit. On some applications, ground studs are mounted on the side of the starting motor. In some cases, these ground studs must be relocated.

When you are field replacing an electric starting motor, special attachments must be transfered from the original motor to the remanufactured motor. The following components may be special attachments on electric starting motors:

  • Integral Mag Switch (IMS)

  • Terminal Shielding Covers

Two important parts of an IMS are the mounting bracket and the special vibration isolation material. When you replace a starting motor which has an IMS as an attachment, ensure that the mounting bracket and the special vibration isolation material are transfered to the remanufactured starting motor.

Note: When you replace a starting motor with a remanufactured 0R-1091 Motor Gp - Electric, it may be necessary to remove the magnetic switch from the remanufactured motor. When a magnetic switch is not installed on the original starting motor, the magnetic switch needs to be removed from the remanufactured motor.

Field Servicing Alternators

When you replace alternators in the field, the following components are often transfered from the original alternator to the remanufactured replacement alternator:

  • pulleys

  • debris guards




Illustration 1g00837292

Alternator and debris guard

(1) Alternator

(2) Debris Guard




Illustration 2g00837285

Debris guard installed on alternator

(2) Debris guard

The debris guard is located on the back end of the alternator. The debris guard must be transferred to the remanufactured alternator to ensure that the remanufactured alternator is protected against severe environmental conditions.

Caterpillar Information System:

CP-433E, CS-423E and CS-433E Vibratory Compactors Machine Systems Smooth Drum Scraper - Remove and Install
69D and 769D Off-Highway Trucks and 771D Quarry Truck Machine Systems Relief Valve (Primary Air Tank) - Remove and Install
PM-465 Cold Planer Track Tension - Check/Adjust
966G Series II Wheel Loader and 972G Series II Wheel Loader Machine Systems Cab - Remove
735 Articulated Truck Power Train Differential and Bevel Gear (Front and Rear) - Disassemble
950G Series II Wheel Loader, 962G Series II Wheel Loader and IT62G Series II Integrated Toolcarrier Engine Supplement Radiator and Fan Group - Remove
PM-465 Cold Planer Track Shoe Bolts - Tighten
416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Hydraulic and Steering System Crossover Relief Valve (Swing Cushion)
793C XQ Off-Highway Truck Fan Drive Hydraulic System Makeup Valve (Fan Motor)
950G Series II Wheel Loader, 962G Series II Wheel Loader and IT62G Series II Integrated Toolcarrier Machine Systems Lift Arms - Install
PM-465 Cold Planer Track Drive Planetary Oil Level - Check
3054 and 3056 Industrial and Generator Set Engines Water Pump - Inspect
2001/12/24 A New Fan Drive/Steering Pump Improves the Service Life {4306, 5070}
69D and 769D Off-Highway Trucks and 771D Quarry Truck Machine Systems Check Valve (Primary Air Tank) - Remove and Install
69D and 769D Off-Highway Trucks and 771D Quarry Truck Machine Systems Air Tank (Primary) - Remove and Install
793C XQ Off-Highway Truck Fan Drive Hydraulic System Suction Fan
988G Wheel Loader Power Train Torque Converter and Pump Drive Housing
966G Series II Wheel Loader and 972G Series II Wheel Loader Machine Systems Cab - Install
2002/04/22 A New Bearing is Available for the Steering Cylinder {4303}
CP-433E, CS-423E and CS-433E Vibratory Compactors Machine Systems Bumper - Remove and Install - CS-423E and CS-433E
MT735, MT745, MT755 and MT765 Agricultural Tractors Engine Supplement Refrigerant Compressor - Remove and Install
3054 and 3056 Industrial and Generator Set Engines Automatic Timing Advance Unit - Test
PM-465 Cold Planer Rotor Coolant Level - Check
550B Wheel Harvester, 560B Wheel Harvester, 570B Wheel Harvester and 580B Wheel Harvester Hydraulic System Piston Motor (Swing Drive)
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