CIPI UNDERCARRIAGE Arrangements: 9Q-5262, 191-4041, and 204-9207 Caterpillar


Final Drive Sprocket - Remove and Install

Usage:

OEMS L5E

Removal Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
(A)     8S-7640     Stand     2    
8S-7611 Tube     2    
8S-7615 Pin     2    
(B)     138-7574     Link Bracket     1    

Start By:

  1. Separate the track assembly. Refer to Disassembly and Assembly, "Track - Separate" in this manual.



    Illustration 1g00371733

    Note: Adjust the height of Tooling (A) so that there is sufficient clearance between the sprocket and the track links for the removal of the sprocket.

  1. Lift the side of the machine, and install Tooling (A) under the frame, as shown.



    Illustration 2g00371752

  1. Remove 22 bolts (1) that hold the sprocket to the final drive.



    Illustration 3g00371812

  1. Fasten Tooling (B) and a hoist to sprocket (2), as shown. Remove the sprocket. The weight of the sprocket is approximately 60 kg (130 lb).

Installation Procedure

Table 2
Required Tools    
Tool     Part Number     Part Description     Qty    
(A)     8S-7640     Stand     2    
8S-7611 Tube     2    
8S-7615 Pin     2    
(B)     138-7574     Link Bracket     1    

  1. Thoroughly clean the mating surfaces of the sprocket and final drive prior to installation of the sprocket.



    Illustration 4g00371812

  1. Fasten Tool (B) and a hoist to sprocket (2), and put the sprocket in position on the final drive.



    Illustration 5g00371752

  1. Put a thin coat of 9S-3263 Thread Lock Compound on the threads of 22 bolts (1) that hold the sprocket to the final drive. Install bolts (1). Tighten the bolts to a torque of 270 ± 40 N·m (200 ± 30 lb ft).



    Illustration 6g00371733

  1. Raise the machine, and remove Tooling (A) from the frame.

End By: Connect the track assembly. Refer to Disassembly and Assembly, "Track - Connect" in this manual.

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