2001/11/19 Caterpillar


Prerequisites for Flashing Software into Machine Electronic Control Modules {7620}

Usage:

143H 1AL
Asphalt Paver:
8-16B (S/N: BLK1-UP)
AP1055B (S/N: AGB1-UP)
BG-210B (S/N: 9XJ1-UP)
Cold Planer:
PM-465 (S/N: 5ZS1-UP)
Landfill Compactor:
826G (S/N: 7LN1-UP)
836G (S/N: 7MZ1-UP)
Soil Compactor:
825G (S/N: 6RN1-UP)
Excavator:
5110B (S/N: AAA1-UP)
5130 (S/N: 5ZL1-UP)
5130B (S/N: 4CS1-UP)
5230 (S/N: 7LL1-UP)
5230B (S/N: 4HZ1-UP)
Integrated Toolcarrier:
IT62G (S/N: AKP1-UP; 6PS1-UP)
Motor Grader:
120H (S/N: 4MK404-UP; 5FM800-UP; 6NM1-UP; 6TM366-UP; 2AN104-UP; 6YN1-UP; 9FN471-UP; 9YR270-UP)
12H (S/N: 4XM1396-UP; 5ZM298-UP; 8MN460-UP; 2LR1-UP; 2WR642-UP; 4ER500-UP; 2GS360-UP)
135H (S/N: BDJ1-UP; 3YK267-UP; 8WN290-UP)
140H (S/N: 2ZK2392-UP; 5HM1150-UP; 8JM280-UP; 8KM1-UP; 9TN300-UP; 9ZN205-UP; 3AS400-UP)
143H (S/N: 1AL408-UP)
160H (S/N: 9EJ510-UP; 2FM400-UP; 3GM80-UP; 6WM1-UP; 9JM350-UP; 2HS350-UP)
163H (S/N: 5AK156-UP)
24H (S/N: 7KK1-UP)
Off-Highway Truck/Tractor:
769D (S/N: 5SS1-UP)
773D (S/N: 7CS1-UP)
777 (S/N: 84A1-UP)
777D (S/N: AGC1-UP; AGY1-UP)
784C (S/N: 2PZ1-UP)
785C (S/N: 1HW1-UP; APX1-UP; 5AZ1-UP)
789C (S/N: 2BW1-UP)
793C (S/N: ATY1-UP; 4GZ1-UP)
797 (S/N: 5YW1-UP)
Quarry Truck:
771D (S/N: 6YS1-UP)
775D (S/N: 8AS1-UP)
Pipelayer:
572R (S/N: AAC1-UP; 2HZ1-UP)
Road Reclaimer/Soil Stabilizer:
RM350B (S/N: 7FS1-UP)
Track-Type Loader:
963C (S/N: 2DS1-UP)
973C (S/N: 3RZ1-UP)
Track-Type Tractor:
D10R (S/N: 3KR1-UP)
D11N (S/N: 4HK1-UP)
D11R (S/N: AAF1-UP; 8ZR1-UP; 9TR1-UP; 9XR1-UP; 7PZ1-UP)
D5M (S/N: 6GN1-UP; 3CR1-UP; 7LR1-UP; 5ES1-UP; 6AS1-UP)
D6M (S/N: 3WN1-UP; 4JN1-UP; 5NR1-UP; 6LR1-UP; 4HS1-UP)
D6R (S/N: 2HM1-UP; 4FM1-UP; 8TM1-UP; 9BM1-UP; 2YN1-UP; 3ZN1-UP; 4HN1-UP; 4MN1-UP; 5LN1-UP; 6JN1-UP; 7KN1-UP; 8LN1-UP; 8XN1-UP; 9MN1-UP; 9PN1-UP; DMP1-UP; 4JR1-UP; 4TR1-UP; 4WR1-UP; 5PR1-UP; 5RR1-UP; 6FR1-UP; 6GR1-UP; 6HR1-UP; 6MR1-UP; 7AR1-UP; 7DR1-UP; 7GR1-UP; 9ZS1-UP; 1RW1-UP)
D7RSeries II (S/N: AEC1-UP; AFG1-UP; ABJ1-UP; AGN1-UP; ACS1-UP; ADW1-UP)
D7R (S/N: 9HM1-UP; 2EN1-UP; 3DN1-UP; 2HR1-UP; 3ZR1-UP; 4SR1-UP; 5MR1-UP; 6ER1-UP; CBZ1-UP; 5KZ1-UP)
D8RSeries II (S/N: AKA1-UP; 6YZ1-UP)
Wheel Dozer:
824G (S/N: 4SN1-UP)
834G (S/N: 6GZ1-UP)
854G (S/N: AMP1-UP; 1JW1-UP)
Wheel Loader:
950G (S/N: 2JS1-UP; 4BS1-UP; 6NS1-UP; 3JW1-UP; 5FW1-UP; 5MW1-UP; 8JW1-UP)
962G (S/N: BDP1-UP; 3BS1-UP; 5AS1-UP; 5RS1-UP; 4PW1-UP; 6EW1-UP; 6HW1-UP; 7BW1-UP)
966G (S/N: AAH1-UP; HDH1-UP; 3ZS1-UP; 9RS1-UP; 3PW1-UP; 3SW1-UP; 8XW1-UP)
972G (S/N: 7LS1-UP; 8TS1-UP; AAW1-UP; 1EW1-UP; 4WW1-UP; 6AW1-UP; 9GW1-UP)
980G (S/N: 9CM1-UP; 2KR1-UP; 2SR1-UP)
988G (S/N: 2TW1-UP)
992G (S/N: 7HR1-UP; ADZ1-UP)
994 (S/N: 9YF1-UP)
994D (S/N: 3TZ1-UP)
Wheel Skidder:
525B (S/N: 3KZ1-UP)
535B (S/N: AAE1-UP)
545 (S/N: 2FZ1-UP)
Service Magazine SEPD0617, 18 February 2002, "Prerequisites for Flashing Software into Machine Electronic Control Modules {7620}". This article contains incorrect effectivity. See the article that follows.


Illustration 1g00279578

Machine Electronic Control Module

(1) Connector J1

(2) Connector J2

Table 1
Machine Electronic Control Modules    
Part Number     Part Name    
172-9387     Unprogrammed Electronic Control Module    
172-9389     Unprogrammed Electronic Control Module    
172-9391     Unprogrammed Electronic Control Module    

WinFlash is used to load a new flash software file into the machine electronic control modules (ECM) that are listed in Table 1. Certain conditions must be met before one of the ECM's listed in Table 1 will accept this new flash software file:

  • The keyswitch must be ON for all applications.

  • The engine must be OFF for all applications.

Table 2 shows a product-family breakdown of additional conditions which must be met before a machine ECM will accept the new flash software file.

Table 2
Prerequisites for Flashing Software into Machine ECMs (by Product Family)    
Product Family     Control/Control System     Condition Which Must Be Met    
Medium Wheel Loader
Large Wheel Loader
Integrated Toolcarrier    
Implement Control     The implement lockout switch must be in the LOCKED position    
Medium Wheel Loader
Large Wheel Loader
Integrated Toolcarrier
Wheel Skidder    
Power Train Control     The transmission shifter must be in the NEUTRAL position    
Medium Track-Type Tractor
Large Track-Type Tractor
Pipelayer    
Power Train Control     The parking brake must be ON    
Excavator     Machine Control     The pilot hydraulic system must be DISENGAGED    
Motor Grader     Transmission Control     The transmission shifter must be in PARK    
Off-Highway Truck/Tractor     Automatic Retarder Control (ARC)     There must be NO GROUND SPEED (1)    
Off-Highway Truck/Tractor     Traction Control System (TCS)     There must be NO GROUND SPEED    
Off-Highway Truck/Tractor     Transmission Control and Integrated Brake Control (IBC)     There must be NO GROUND SPEED (2)    
Track-Type Loaders     Hystat Control     The Speed/Direction Lever must be in PARK    
( 1 ) This only applies when updating software. A new ECM cannot be flashed with premium ARC software unless equivalent premium software is installed.
( 2 ) This only applies when updating software. A new ECM cannot be flashed with premium IBC software unless equivalent premium software is installed.

Caterpillar Information System:

PM-465 Cold Planer Maintenance Interval Schedule
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797 Off-Highway Truck Steering System Accumulator Charging Valve
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CP-433E, CS-433E and CS433E Vibratory Soil Compactors Propel System Axle
TK1051 Track Feller BuncherEngine Supplement Fan - Remove and Install
CP-433E, CS-433E and CS433E Vibratory Soil Compactors Propel System Direction and Speed Control
3524B Engines for Off-Highway Trucks E272 Inlet Air Restriction Warning
2001/10/01 New Torque Procedure for the Bushings that Retain the Fuel Injection Pumps (Specifications Manuals) {1251}
3512B Petroleum Engines with the ADEM 2 Electronic Control Module E173 High Exhaust Temperature Warning
CP-433E, CS-433E and CS433E Vibratory Soil Compactors Propel System Wheel Mounting
CP-433E, CS-433E and CS433E Vibratory Soil Compactors Propel System Bypass Valve
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks E038 Low Engine Coolant Temperature Warning
CS56B, CP56B, CS66B, CS68B and CP68B Vibratory Soil Compactors Machine Systems Vibratory Support - Disassemble
CP-433E, CS-423E and CS-433E Paving Compactors Sampling Interval and Location of Sampling Valve
2001/09/17 Correction to Systems Operation , "Monitoring System" {7490}
CS56B, CP56B, CS66B, CS68B and CP68B Vibratory Soil Compactors Machine Systems Vibratory Support - Assemble
2002/04/01 Intervals for Service Inspection {5077, 5081}
CP-433E, CS-423E and CS-433E Vibratory Compactors Machine Systems Vibratory Support - Install
120H and 135H Motor Graders Machine Systems Blower Motor (Air Conditioner and Heater) - Remove and Install
216, 226 and 228 Skid Steer Loaders Machine Systems Piston Pump
3500B Engines for 776D, 777D, 784C, 785C, 789C and 793C Off-Highway Trucks Event Codes
3126B Engine for Caterpillar Built Machines Throttle Lock Lamp Circuit - Test
3408E Engine Supplement for 769D Off-Highway Trucks and 771D Off-Highway Quarry Trucks Electric Drive Pump (Prelubrication) - Remove
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