2001/12/17 Caterpillar


Correction to Service Magazine, "Improved 24 Volt Horns Available" {7402}

Usage:

D6D 03X
Asphalt Paver:
10-20B (S/N: 2KN1-UP; 2LN1-UP; AGT1-UP)
10-20WB (S/N: 2MN1-UP)
10B (S/N: 3PM1-UP; 3RM1-UP; BKB1-UP)
8B (S/N: 3LM1-UP)
8FTB (S/N: 7NR1-UP)
8-16B (S/N: 2JN1-UP; 7MR1-UP)
AS2301 (S/N: AKC1-UP)
Excavator:
311 (S/N: 5PK1-UP; 9LJ1-UP)
312 (S/N: 6GK1-UP; 7DK1-UP)
315 (S/N: 4YM1-UP; 6XM1-UP)
320 (S/N: 3XK1-UP; 9WG1-UP)
320 HC TT (S/N: 4ZJ1-UP)
320B (S/N: 3MR1-UP; 4FS1-UP; 4MR1-UP; 4XW1-UP; 5BR1-UP; 5GW1-UP; 6CR1-UP)
320S (S/N: 6KM1-UP)
322 (S/N: 7WL1-UP)
322B (S/N: 1YS1-UP; 8MR1-UP; 8NR1-UP)
322B L (S/N: 2ES1-UP)
322L (S/N: 4RM1-UP; 8CL1-UP; 8ML1-UP; 9RL1-UP)
325 (S/N: 2SK1-UP; 2SL1-UP; 3LL1-UP; 5WK1-UP; 6RM1-UP; 7LJ1-UP; 7TG1-UP; 8JG1-UP; 8NL1-UP; 8YK1-UP; 9SG1-UP; 9ZK1-UP)
325B (S/N: 2JR1-UP; 8FN1-UP; 8PR1-UP; 8RR1-UP)
325B L (S/N: 6DN1-UP)
325L (S/N: 2JK1-UP; 6KK1-UP; 7CJ1-UP; 7LM1-UP; 8NK1-UP; 9KL1-UP)
330 (S/N: 2EL1-UP; 2ZM1-UP; 6SK1-UP; 6WJ1-UP; 8CK1-UP; 8FK1-UP; 8RL1-UP; 9NG1-UP; 9PJ1-UP; 9WJ1-UP)
330B (S/N: 3YR1-UP; 6DR1-UP; 8SR1-UP; 8TR1-UP)
330B LN (S/N: 5LR1-UP)
330L (S/N: 5YM1-UP; 9ML1-UP)
350 HC L TT (S/N: 3ML1-UP)
350 (S/N: 2ZL1-UP; 8HK1-UP)
350L (S/N: 9FL1-UP)
375 (S/N: 6NK1-UP; 6RL1-UP; 8WJ1-UP; 8XG1-UP)
375L (S/N: 1JM1-UP; 9WL1-UP)
5080 (S/N: 6XK1-UP)
5080 FS HC TT (S/N: 8SL1-UP)
Forest Products:
554 (S/N: 1AM1-UP)
574 (S/N: 1FM1-UP)
TK1051 (S/N: 9HZ1-UP)
Integrated Toolcarrier:
IT12B (S/N: 1KF1-UP)
IT14B (S/N: 3NJ1-UP)
IT14F (S/N: 4EL1-UP)
IT14G (S/N: 1WN1-UP; 8ZM1-UP)
IT18 (S/N: 9NB1-UP)
IT18B (S/N: 1DF1-UP)
IT18B PS (S/N: 4ZD1-UP)
IT18F (S/N: 5EJ1-UP; 6ZF1-UP)
IT24F (S/N: 4NN1-UP; 6KN1-UP)
IT28 (S/N: 2KC1-UP)
IT28B (S/N: 1HF1-UP)
IT28B PS (S/N: 5SD1-UP)
IT28F (S/N: 1JL1-UP; 3CL1-UP)
IT28G (S/N: 8CR1-UP; 9AR1-UP)
IT38F (S/N: 5DR1-UP; 6FN1-UP)
IT38G (S/N: 1CW1-UP; 7BS1-UP)
IT62G (S/N: 6PS1-UP; AKP1-UP)
Load Haul Dump:
R1300 (S/N: 6QW1-UP)
R1600 (S/N: 9EW1-UP)
R1700G (S/N: 8XZ1-UP)
R2900 (S/N: 5TW1-UP)
Pipelayer:
561C (S/N: 92J1-UP)
561D (S/N: 54X1-UP)
561M (S/N: 1KW1-UP)
572G (S/N: 40U1-UP)
572R (S/N: 2HZ1-UP; AAC1-UP)
578 (S/N: 8HB1-UP)
583K (S/N: 78V1-UP)
583R (S/N: 2XS1-UP)
589 (S/N: 31Z1-UP)
594H (S/N: 96V1-UP)
Track-Type Loader:
941 (S/N: 80H1-3039)
941B (S/N: 80H3040-UP)
943 (S/N: 04Z1-UP; 31Y1-UP)
943 HD LGP (S/N: 19Z1-UP)
951B (S/N: 86J1-1991)
951C (S/N: 86J1992-UP)
953 (S/N: 05Z1-UP; 76Y1-UP)
953 HD LGP (S/N: 20Z1-UP)
953B (S/N: 5MK1-UP)
953C (S/N: 2ZN1-UP)
955K (S/N: 85J1-4671)
955L (S/N: 13X1-UP; 85J4672-UP)
963 (S/N: 06Z1-UP)
963 HD LGP (S/N: 11Z1-UP)
963B (S/N: 9BL1-UP)
963C (S/N: 2DS1-UP)
973 (S/N: 32Z1-UP)
973 HD LGP (S/N: 86G1-UP)
973C (S/N: 3RZ1-UP)
977K (S/N: 11K1-3918; 70J1-UP)
977L (S/N: 11K3919-UP; 14X1-UP)
983 (S/N: 38K1-UP)
983B (S/N: 58X1-UP)
Track-Type Skidder:
517 (S/N: 5WW1-UP)
527 (S/N: 2RS1-UP; 3DS1-UP; BDW1-UP)
Track-Type Tractor:
D10 (S/N: 76X1-UP)
D10 114GA PS (S/N: 84W1-UP)
D10N (S/N: 2YD1-UP; 3SK1-UP)
D10R (S/N: 3KR1-UP; AKT1-UP)
D11N (S/N: 4HK1-UP; 74Z1-UP)
D11R (S/N: 7PZ1-UP; 8ZR1-UP; 9TR1-UP; 9XR1-UP; AAF1-UP)
D4E (S/N: 2DJ1-UP; 27X1-UP; 50X1-UP; 51X1-UP; 52X1-UP; 29X1-UP)
D4E PS (S/N: 28X1-UP)
D4H Series II (S/N: 8PB1-UP)
D5 (S/N: 93J1-UP; 95J1-UP; 96J1-UP; 98J1-UP)
D5 74GA DD (S/N: 94J1-UP)
D5B (S/N: 22X1-UP; 24X1-UP; 25X1-UP; 26X1-UP; 44X1-UP; 49X1-UP)
D5B 74GA DD (S/N: 23X1-UP)
D5H (S/N: 1DD1-4086; 8RC1-4076; 9HC1-4062)
D5H Series II (S/N: 1DD4087-UP; 7EG1-UP; 8RC4077-UP; 9HC4063-UP)
D5H Series II XL (S/N: 8RJ1-UP)
D5H DD (S/N: 7NC1-UP)
D5M (S/N: 3CR1-UP; 3DR1-UP; 4BR1-UP; 4JS1-UP; 5ES1-UP; 5FS1-UP; 6AS1-UP; 6GN1-UP; 7LR1-UP)
D6C (S/N: 17R1-UP)
D6C LGP PS (S/N: 69U1-UP)
D6D (S/N: 03X1-UP; 05X1-UP; 06X1-UP; 9FK1-UP; 19X1-UP; 20X1-UP)
D6D PS (S/N: 04X1-UP)
D6E (S/N: 8FJ1-UP)
D6G DD SR (S/N: 3SR1-UP)
D6G (S/N: 2MJ1-UP)
D6H Series II (S/N: 1FJ4084-UP; 1KD1-UP; 2BL1-UP; 2KD1-UP; 2TG1-UP; 3YG4090-UP; 3ZF4003-UP; 4LG4068-UP; 5HF4081-UP; 5KK1-UP; 6CF4015-UP; 6FC4024-UP; 8KK1-UP; 8ZJ1-UP; 9KJ1-UP; 9LK1-UP)
D6H Series II DS PS XR (S/N: 1YL1-UP)
D6H (S/N: 1FJ1-4083; 3YG1-4089; 3ZF1-4002; 4LG1-4067; 5HF1-4080; 6CF1-4014; 6FC1-4023; 7PC1-UP; 8KB1-UP; 8YC1-UP; 99J1-UP; 10K1-UP)
D6M (S/N: 2RN1-UP; 2YS1-UP; 3WN1-UP; 4GS1-UP; 4HS1-UP; 4JN1-UP; 5NR1-UP; 5WR1-UP; 6LR1-UP; 9ZM1-UP)
D6R (S/N: 1RW1-UP; 2HM1-UP; 2YN1-UP; 3ZN1-UP; 4FM1-UP; 4HN1-UP; 4JR1-UP; 4MN1-UP; 4TR1-UP; 4WR1-UP; 5LN1-UP; 5PR1-UP; 5RR1-UP; 6FR1-UP; 6GR1-UP; 6HR1-UP; 6JN1-UP; 6MR1-UP; 7AR1-UP; 7DR1-UP; 7GR1-UP; 7KN1-UP; 8LN1-UP; 8TM1-UP; 8XN1-UP; 9BM1-UP; 9MN1-UP; 9PN1-UP; 9ZS1-UP)
D7F (S/N: 93N1-UP)
D7F PS (S/N: 94N1-UP)
D7G (S/N: 35N1-UP; 44W1-UP; 65V1-UP; 72W1-UP; 91V1-UP; 92V1-UP)
D7H Series II (S/N: 2SB4101-UP; 4AB4085-UP; 4FG4085-UP; 5BF4016-UP; 5WB4092-UP; 79Z4070-UP; 80Z4006-UP)
D7H (S/N: 2SB1-4100; 4AB1-4084; 4FG1-4084; 5BF1-4015; 5WB1-4091; 79Z1-4069; 80Z1-4005)
D7R (S/N: 2EN1-UP; 2HR1-UP; 3DN1-UP; 3ZR1-UP; 4SR1-UP; 5MR1-UP; 6ER1-UP; 9HM1-UP)
D7R Series II (S/N: ABJ1-UP; ACS1-UP; ADW1-UP; AEC1-UP; AFG1-UP; AGN1-UP)
D8K (S/N: 76V1-UP; 77V1-UP)
D8L (S/N: 4FB1-UP; 53Y1-UP; 7YB1-UP)
D8N (S/N: 1XJ1-UP; 5TJ1-UP; 7TK1-UP)
D8R Series II (S/N: 6YZ1-UP; AKA1-UP)
D8R (S/N: 7XM1-UP; 9EM1-UP)
D9H (S/N: 12U1-UP; 90V1-UP; 97V1-UP; 98V1-UP; 99V1-UP)
D9L (S/N: 14Y1-UP)
D9N (S/N: 1JD1-UP; 6XJ1-UP)
D9R (S/N: 7TL1-UP; 8BL1-UP; ACL1-UP)
Wheel Loader:
910E (S/N: 1SF1-1103)
910F (S/N: 1SF1104-UP; 1YK1-UP; 2SS1-UP)
914G (S/N: 7ZM1-UP; 9WM1-UP)
916 (S/N: 2XB1-UP)
916 PS (S/N: 9WB1-UP)
918F (S/N: 2CK1-UP; 3TJ1-UP; 5DL1-UP)
924F (S/N: 4YN1-UP; 5NN1-UP; 6MN1-UP; 7PN1-UP)
924GZ (S/N: 6YW1-UP; AAB1-UP)
926 (S/N: 8NB1-1541; 94Z1-2208)
926E (S/N: 4NB2076-UP; 7TC834-UP; 8NB1542-UP; 94Z2209-UP)
926F (S/N: 4NB1-2075)
928F (S/N: 2XL1-UP; 7YM1-UP; 8AK1-UP)
928G (S/N: 6XR1-UP; 7SR1-UP)
936 (S/N: 33Z1-3090; 45Z1-3056)
G936 (S/N: 3HD1-UP; 4ND1-UP)
936E (S/N: 33Z3091-UP; 45Z3057-UP)
936F (S/N: 4TK1-UP; 8AJ1-UP)
938F (S/N: 1KM1-UP; 2RM1-UP; 7SN1-UP; 8SM1-UP)
938G (S/N: 4YS1-UP; 6WS1-UP; 8RS1-UP; 9HS1-UP)
950B (S/N: 22Z1-3188; 63R1-6053; 65R1-3087)
950E (S/N: 22Z3189-UP; 63R6054-UP; 65R3088-UP)
950F Series II (S/N: 2LM1-UP; 4DJ2075-UP)
950F (S/N: 4DJ1-2074; 6YG1-UP; 7ZF1-UP)
950G Series II (S/N: AYB1-UP; AYL1-UP)
950G (S/N: 2JS1-UP; 3JW1-UP; 4BS1-UP; 5FW1-UP; 5MW1-UP; 6NS1-UP; 8JW1-UP)
960F (S/N: 1YM1-UP; 4CL1-UP; 6XL1-UP; 9ZJ1-UP)
962G Series II (S/N: AYE1-UP; BAB1-UP)
962G (S/N: 3BS1-UP; 4PW1-UP; 5AS1-UP; 5RS1-UP; 6EW1-UP; 6HW1-UP; 7BW1-UP; BDP1-UP)
966C (S/N: 76J1-UP)
966D (S/N: 94X1-6488; 99Y1-5314)
966E (S/N: 94X6489-UP; 99Y5315-UP)
966F Series II (S/N: 1SL1-UP; 8BG2048-UP; 9YJ1-UP)
966F (S/N: 3XJ1-UP; 4YG1-UP; 8BG1-2047)
966G Series II (S/N: AWY1-UP; AXJ1-UP)
966G (S/N: 3PW1-UP; 3SW1-UP; 3ZS1-UP; 8XW1-UP; 9RS1-UP; AAH1-UP)
970F (S/N: 7PL1-UP; 7SK1-UP; 9JK1-UP)
972G Series II (S/N: AXC1-UP; AXN1-UP)
972G (S/N: 1EW1-UP; 4WW1-UP; 6AW1-UP; 7LS1-UP; 9GW1-UP)
980B (S/N: 89P1-UP)
980C (S/N: 2XD1-UP; 63X1-UP)
980F (S/N: 3HK1-UP; 8CJ1-UP)
980G Series II (S/N: AWH1-UP)
980G (S/N: 2KR1-UP; 2SR1-UP; 9CM1-UP)
988B (S/N: 50W1-UP)
988F Series II (S/N: 2ZR1-UP)
988F (S/N: 8YG1-UP)
988G (S/N: 2TW1-UP)
990 Series II (S/N: 4FR1-UP)
990 (S/N: 7HK1-UP)
992 (S/N: 25K1-1169)
992B (S/N: 25K1170-UP)
992C (S/N: 42X1-UP; 49Z1-UP)
992D (S/N: 7MJ1-UP)
992G (S/N: 7HR1-UP; ADZ1-UP)
Wheel Skidder:
508 (S/N: 2HD1-UP)
508 PS (S/N: 9NC1-UP)
515 (S/N: 4LR1-UP)
518 Series II (S/N: 94U2504-UP; 95U3205-UP)
518 (S/N: 50S1-UP; 8ZC1-UP; 94U1-2503; 95U1-3204)
518 SA (S/N: 55U1-UP)
518C (S/N: 1CL1-UP; 9HJ1-UP)
525 (S/N: 1DN1-UP)
528 (S/N: 51S1-UP; 96C1-UP; 97C1-UP)
528B (S/N: 8SJ1-UP)
530B (S/N: 5BK1-UP)
545 (S/N: 2FZ1-UP)
Service Magazine SEPD0592, 20 August 2001, "Improved 24 Volt Horns Available". Disregard this article. See the article that follows.

Reference: Special Instruction, SEHS9615, "Servicing DT Connectors"

Two new horns are available as service replacements for the following horns:

These new service replacement horns feature an integral sealed connector for improved corrosion resistance.

The 163-1201 Horn and the 174-7875 Horn service replace the 7T-0969 Horn and the 7T-0970 Horn on the serial numbers that are listed above. Refer to Table 1.

Table 1
Parts Needed for the Service Replacement of 7T-0969 Horn and 7T-0970 Horn    
Former Horn     Replacement Horn     Connecting Plug Kit     Connector Socket    
7T-0969 Horn     163-1201 Horn     155-2270 Connecting Plug Kit     186-3736 Connector Socket
(Qty 2)    
7T-0970 Horn     174-7875 Horn     155-2270 Connecting Plug Kit     186-3736 Connector Socket
(Qty 2)    

Installation Procedure

Table 2
Tools Needed    
Tool     Quantity    
1U-5804 Crimp Tool     1    



Illustration 1g00819233

163-1201 Horn

(1) Integral sealed connector




Illustration 2g00819945

174-7875 Horn

(2) Integral sealed connector

  1. Turn the keyswitch to the Off position. Open the disconnect switch.

  1. Disconnect the two machine harness wires that are connected to the existing horn.

  1. Remove the ring terminals from the two machine harness wires that were just disconnected from the horn.

  1. Crimp a 186-3736 Connector Socket to each of the two machine harness wires.

  1. Insert the two Connector Sockets (that are crimped to the two machine harness wires) into the 155-2270 Connecting Plug Kit. For instructions on inserting the 186-3736 Connector Sockets into the 155-2270 Connecting Plug Kit, refer to Special Instruction, SEHS9615, "Servicing DT Connectors". After the sockets have been installed into the connector, tug on the wires in order to ensure a secure connection.

  1. Mate the machine harness with the new horn's integral sealed connector (1, 2). Check for proper operation of the horn.

Caterpillar Information System:

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