Alternator - Remove and Install
Removal Procedure
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Disconnect batteries before performance of any service work. |
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NOTICE |
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Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Disconnect electrical connections (2) to the alternator (1) before proceeding. Mark the connections or identify the connections for later installation.
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Illustration 1 | g00810871 |
- Loosen bolt (4) and bolt (5) .
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Illustration 2 | g00810870 |
- Slide alternator (1) toward the engine.
- Remove alternator V-belt (3) from the alternator pulley.
- Remove bolts (4) and (5) .
- Remove alternator (1) from the engine.
Installation Procedure
- Put alternator (1) in position on the engine.
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Illustration 3 | g00810870 |
- Install bolts (4) and (5). Tighten bolts (4) and (5) finger tight.
- Install alternator V-belt (3) .
Note: When you install the alternator, ensure that the alternator pulley is in alignment with the crankshaft pulley within 2.4 mm (0.09 inch).
- Slide alternator (1) away from the engine in order to tension alternator V-belt (3). For more information on the tension for the alternator V-belt, refer to the Testing and Adjusting Module, "Belt Tension Chart".
- Tighten bolt (4) to a torque of 12 N·m (9 lb ft).
- Tighten bolt (5) to a torque of 24 N·m (18 lb ft).
- Reconnect electrical connections (2) to the alternator (1) before you operate the engine.
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Illustration 4 | g00810871 |
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