Starting Motor - Assemble - 42-MT
Assemble the Starting Motor
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Required Tools     | |||
---|---|---|---|
Tool     | Part Number     | Part Description     | Quantity     |
A     | 1P-1855     | Retaining Ring Pliers     | 1     |
B     | 1P-0510     | Driver Gp     | 1     |
- Put SAE 20W oil on all bushings, seals and oil wicks.
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Illustration 1 | g00810589 |
- Put field winding coil (24) and pole shoes (25) in position in the starting motor housing. Put 9s-3263 Thread Lock Compound on the threads of screws (26). Tighten screws (26) to a torque of 20.3 ± 2.3 N·m (179.7 ± 20.4 lb in).
- Put 5P-0960 Molybdenum Grease on the armature bushing areas. Do not put grease on the armature core or the commutator. Put armature (23) into the starting motor housing.
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Illustration 2 | g00810588 |
- Install the outside O-ring seals if it is necessary. Install the shift lever housing (21). Install five bolts (22). Install the brake disc on the armature shaft.
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Illustration 3 | g00810585 |
- Install the pinion drive (19) and the shift lever. Install the O-ring seal if it is necessary. Install the shift lever pin (20). Install the retainer (18) with tool (A) .
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Illustration 4 | g00810582 |
- Align the pinion drive housing (16). Install six bolts (17) .
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Illustration 5 | g00810579 |
- Install brushes (15) and negative "-"terminal (14) in the brush holders. Install brush spring (10) against the side of each brush.
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Illustration 6 | g00818538 |
- Install the brush holder. Connect the field winding leads (13) to the brush holder (11) .
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Illustration 7 | g00810576 |
- Put the washer (12) onto the armature assembly. Push the brushes (10) into the holders so that the springs are on top of the brushes.
- Install the bushing (9) into the rear housing if it is necessary.
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Illustration 8 | g00818558 |
- Install six bolts (8) and rear housing (7). Torque bolts (8) to 5.7 ± 1.1 N·m (50.4 ± 9.7 lb in). Install wire assembly (2), washers, and negative terminal nuts "-".
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Illustration 9 | g00810574 |
- Install solenoid (1). Align the solenoid link with the hole in the shift lever. Install three bolts (2) in the shift lever housing. Torque bolts (2) to 17.8 ± 3.7 N·m (157.5 ± 32.7 lb in).
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Illustration 10 | g00810559 |
- Install wire assembly (4). Connect motor terminal "MTR" (3) to the starter motor housing.
- Install pinion clearance adjustment nut (6) .
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Illustration 11 | g00810580 |
- Adjust pinion clearance. Refer to Testing and Adjusting, "Pinion Clearance - Adjust" for pinion clearance adjustments.
- Install the O-ring seal and bushing (5) .
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Illustration 12 | g00818016 |
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