3034 Marine Engine Caterpillar


Heat Exchanger - Install

Usage:

3034 CPP

Installation Procedure


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.





    Illustration 1g00809908

    The turbocharger has been removed for illustration purposes.

    Note: Before installing the heat exchanger, the heat exchanger must be cleaned and tested. Refer to Systems Operation, Testing and Adjusting, "Heat Exchanger - Test".

  1. Install tube bundle (9) into the body of heat exchanger (6) .



    Illustration 2g00809872

    Note: The heat exchanger is attached to the exhaust manifold (5) .

  1. Install end caps (8) for the heat exchanger (6) .

  1. Tighten hose clamps (4) and tighten hose clamps (7) .



    Illustration 3g00809859

  1. Tighten hose clamp (3) .



    Illustration 4g00809821

  1. Install sea water strainer (2) and tighten hose clamps (1) .

  1. Fill the cooling system. If the engine uses diesel engine antifreeze/coolant, refer to Operation and Maintenance Manual, "Cooling System Coolant (DEAC) - Change". If the engine uses extended life coolant, refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change".

  1. Connect the terminals at the battery.
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