Installation Procedure
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Table 1
| Required Tools |
| Tool |
Part Number |
Part Description |
Qty |
| A |
138-7573 |
Link Bracket |
2 |
| B |
138-7575 |
Link Bracket |
2 |
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| NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. |
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Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. All disassembly and all assembly procedures must be performed on a clean work surface and in a clean hydraulic area. Keep cleaned parts covered and protected at all times.
Note: O-rings, gaskets, and seals should always be replaced. A used O-ring may not have the same sealing properties as a new O-ring. Use 1U-6396 O-Ring Assembly Compound during the assembly procedure.
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| Illustration 1 | g00791648 |
- Attach Tooling (A) and attach Tooling (B) and a suitable lifting device to the hydraulic tank. Install the tank on the machine. The weight of the tank is 278 kg (613 lb).
- Install the sixteen bolts that secure the tank.
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| Illustration 2 | g00839439 |
- Install the O-ring seal. Position tube assembly (13) to the tank. Install four bolts (14) to tube assembly (13) .
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| Illustration 3 | g00791542 |
- Attach Tooling (B) to the fender. Position the fender on the machine. The weight of the fender is 80 kg (176 lb).
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| Illustration 4 | g00839437 |
- Install three bolts (12) .
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| Illustration 5 | g00839434 |
- Install six bolts (11) .
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| Illustration 6 | g00839421 |
- Install the O-ring seal. Position inlet tube assembly (9) to the tank. Install four bolts (8) in order to secure the tube assembly.
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| Illustration 7 | g00839432 |
- Tighten two nuts (10) in order to secure the hydraulic tube assembly.
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| Illustration 8 | g00839419 |
- Connect clip (7) .
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| Illustration 9 | g00839405 |
- Position ladder (6) onto the machine. Install ten bolts (5) .
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| Illustration 10 | g00839362 |
- Reposition the fuel lines and reposition the fuel filters. Install two bolts (4) .
- Connect electrical connection (3) .
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| Illustration 11 | g00839357 |
- Position wiring harness (2). Connect two clips (1) .
- Refill the hydraulic tank. Refer to Operation and Maintenance Manual, "Lubricant Viscosities" and refer to Operation and Maintenance Manual, "Refill Capacities".
End By:
- Install the precleaner. Refer to Disassembly and Assembly, "Precleaner - Remove and Install" for the Engine Supplement.
- Install the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install" for the Engine Supplement.
