AS2301 Screed Caterpillar


Screed Plate (Main) - Remove and Install

Usage:

AS2301 AKC

Removal Procedure




    Illustration 1g00791325

  1. Raise the screed. Install two tow point cylinder pins (1) in the same position on both sides.

  1. The screed must be at the null point before you work on the screed plates. Lower the screed on a flat surface.



    Illustration 2g00791328

  1. Turn both thickness controls (2) to the null position. Turn the thickness controls until you feel slack in the controls. The controls will turn easily with no drag when the controls are in the null position. Check both controls for null.



    Illustration 3g00791330

  1. Set the crown to zero.



    Illustration 4g00791331

  1. Remove two bolts (3) and guard (4) .



    Illustration 5g00791332

  1. Loosen the two bolts that hold up the takeup block. Remove master link (6) and chain (7) .

  1. Set the front crown housing and rear crown housing to zero.



    Illustration 6g00791333

  1. Install a piece of threaded rod (8), four washers (10), and four nuts (9) between the two main frame assemblies.



    Illustration 7g00791334

  1. Raise the screed. Extend the extenders. Move the extenders to the maximum slope.



    Illustration 8g00791335

  1. Remove the two center bolts under each height adjuster group.

  1. Return the extenders to zero slope and retract the extenders. Lower the screed.



    Illustration 9g00791336

  1. Remove the remaining two bolts (11) under each height adjuster group.



    Illustration 10g00791337

  1. Remove 16 nuts (13) .

  1. Raise the screed. Use a lift truck and remove screed plate (15). The weight of the screed plate is 206 kg (454 lb). Remove 16 adjusters (14) .

  1. Remove 16 studs (12) from screed plate (15) .

Installation Procedure




    Illustration 11g00791338

  1. Apply 154-9731 Thread Lock Compound on the threads of 16 studs (12). Tighten the studs to a torque of 104 N·m (77 lb ft).



    Illustration 12g00791737

  1. Apply 5P-3931 Anti-Seize Compound to the threads of 16 adjusters (14). Set Dimension (X) to 6 mm (0.24 inch).



    Illustration 13g00791337

  1. Position screed plate (15) underneath the screed. Lower the screed on the screed plate.

  1. Install 16 nuts (12). Tighten the nuts to a torque of 71 N·m (52 lb ft).



    Illustration 14g00791336

  1. Install two bolts (11) under each height adjuster group. Tighten the bolts to a torque of 370 N·m (273 lb ft).



    Illustration 15g00791334

  1. Raise the screed. Extend the extenders. Move the extenders to the maximum slope.



    Illustration 16g00791335

  1. Install the two center bolts under each height adjuster group. Tighten the bolts to a torque of 370 N·m (273 lb ft).

  1. Return the extenders to zero slope and retract the extenders. Lower the screed.



    Illustration 17g00791333

  1. Remove four nuts (9), four washers (10), and threaded rod (8) .



    Illustration 18g00791332

  1. Install chain (7) and master link (6). Tighten the two bolts that hold up the takeup block.



    Illustration 19g00791331

  1. Install guard (4) and two bolts (3) .



    Illustration 20g00791325

  1. Raise the screed. Remove the two tow point cylinder pins (1).

  1. Adjust the screed plate. Refer to Testing and Adjusting, KENR5008, "Screed Plates - Adjust" for the correct procedure.

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