Procedure for the Removal of Bolts That Are Used for Shipping on Differentials {3258} Caterpillar


Procedure for the Removal of Bolts That Are Used for Shipping on Differentials {3258}

Usage:

518C 1CL
Compact Wheel Loader
914G (S/N: 7ZM1-UP; 9WM1-UP)
Integrated Toolcarrier
IT14G (S/N: 8ZM1-UP; 1WN1-UP)
IT18F (S/N: 6ZF1-UP; 5EJ1-UP)
IT24F (S/N: 4NN1-UP; 6KN1-UP)
IT28F (S/N: 1JL1-UP; 3CL1-UP)
IT28G (S/N: 8CR1-UP; 9AR1-UP)
Landfill Compactor
816F (S/N: 5FN1-UP)
816F Series 2 (S/N: BZR1-UP)
816K (S/N: WNB1-UP; WCL1-UP)
Soil Compactor
815F (S/N: 1GN1-UP)
815F Series 2 (S/N: BYN1-UP)
815K (S/N: MBB1-UP; WCS1-UP)
Wheel Dozer
814F (S/N: 9DM1-UP)
814F Series 2 (S/N: BXG1-UP)
Wheel Feller Buncher
553C (S/N: W531-UP; PGR1-UP)
563C (S/N: W631-UP; JCB1-UP)
563D (S/N: D631-UP)
573C (S/N: W731-UP; RJT1-UP)
573D (S/N: D731-UP)
Wheel Loader
918F (S/N: 3TJ1-UP; 2CK1-UP; 5DL1-UP)
924F (S/N: 4YN1-UP; 5NN1-UP; 6MN1-UP; 7PN1-UP)
924K (S/N: KW41-UP; ENC1-UP; HJF1-UP; PWR1-UP; SNZ1-UP)
926M (S/N: LTE1-UP)
928F (S/N: 8AK1-UP; 2XL1-UP; 7YM1-UP)
928G (S/N: 6XR1-UP; 7SR1-UP)
930K (S/N: T681-UP; DYB1-UP; EYE1-UP; FRK1-UP; P3K1-UP; RHN1-UP; TNY1-UP)
930M (S/N: WLF1-UP; KTG1-UP)
936F (S/N: 8AJ1-UP; 4TK1-UP; 9MK1-UP)
938F (S/N: 1KM1-UP; 2RM1-UP; 8SM1-UP; 7SN1-UP)
938G (S/N: 4YS1-UP; 6WS1-UP; 8RS1-UP; 9HS1-UP)
950F (S/N: 6YG1-UP)
950F Series II (S/N: 4DJ1-UP; 5SK1-UP; 8TK1-UP; 2LM1-UP)
950G (S/N: 2JS1-UP; 4BS1-UP; 6NS1-UP; 3JW1-UP; 5FW1-UP; 5MW1-UP; 8JW1-UP)
950H (S/N: N1A1-UP; JAD1-UP; M1G1-UP; J5J1-UP; K5K1-UP; MXL1-UP; JLX1-UP)
950K (S/N: R4A1-UP; J5M1-UP; FER1-UP)
950K OEM (S/N: DPT1-UP)
950L (S/N: TNS1-UP; LXX1-UP)
950M (S/N: EMB1-UP; ENE1-UP; XCJ1-UP; FTR1-UP; LCR1-UP; J1S1-UP)
950M Z (S/N: HE81-UP)
960F (S/N: 9ZJ1-UP; 4CL1-UP; 6XL1-UP; 1YM1-UP)
962G (S/N: BDP1-UP; 3BS1-UP; 5AS1-UP; 5RS1-UP; 4PW1-UP; 6EW1-UP; 6HW1-UP; 7BW1-UP)
962H (S/N: SSA1-UP; M3G1-UP; J6J1-UP; K6K1-UP; MAL1-UP; L5S1-UP; PCW1-UP)
962K (S/N: T6A1-UP; FLL1-UP; X4T1-UP)
962L (S/N: MTN1-UP; SXS1-UP)
962M (S/N: EJB1-UP; JYD1-UP; LSE1-UP; RCL1-UP; J2S1-UP; F2T1-UP)
962M Z (S/N: SA81-UP)
966F (S/N: 8BG1-UP; 1SL1-UP)
966F Series II (S/N: 9YJ1-UP)
966G (S/N: AAH1-UP; 3ZS1-UP; 9RS1-UP; 3PW1-UP; 3SW1-UP; 8XW1-UP)
966G Series II (S/N: AXJ1-UP; AXL1-UP; ANT1-UP; AWY1-UP)
966H (S/N: BJ61-UP; BS61-UP; A6D1-UP; RYF1-UP; A6G1-UP; A6J1-UP; TAL1-UP; CYR1-UP; FMW1-UP)
966K (S/N: PBG1-UP; TFS1-UP)
966L (S/N: FSL1-UP; FRS1-UP)
966M (S/N: EJA1-UP; DYC1-UP; R8D1-UP; LMM1-UP; KJP1-UP; L8R1-UP)
966M Series XE (S/N: FL21-UP; P6C1-UP; B8P1-UP)
970F (S/N: 7SK1-UP; 9JK1-UP; 7PL1-UP)
972G (S/N: 7LS1-UP; 8TS1-UP; AAW1-UP; 1EW1-UP; 4WW1-UP; 6AW1-UP; 9GW1-UP)
972G Series II (S/N: AXE1-UP; AXN1-UP; AWP1-UP; AXP1-UP; ANY1-UP)
972H (S/N: WLA1-UP; LCC1-UP; A7D1-UP; NPE1-UP; A7G1-UP; A7J1-UP; WXZ1-UP)
972K (S/N: PEM1-UP; Z4W1-UP)
972L (S/N: RFB1-UP; YJW1-UP)
972M (S/N: L8E1-UP; LSJ1-UP; GGN1-UP; A8P1-UP; JPR1-UP; M8W1-UP)
972M Series XE (S/N: L9S1-UP; M5S1-UP; EDW1-UP)
Wheel Skidder
518C (S/N: 9HJ1-UP; 1CL1-UP)
525C (S/N: 5251-UP)
525D (S/N: RD51-UP; 2L51-UP; GKP1-UP)
535C (S/N: 5351-UP; MCT1-UP)
535D (S/N: 3L51-UP; MTP1-UP)
545C (S/N: 5451-UP)
545D (S/N: 4L51-UP; KGP1-UP)
555D (S/N: 5L51-UP; PGY1-UP)

Introduction

Several bolts and washers are used to secure parts in the differential during shipping. The bolts and washers are used for storage and shipping purposes only, and the bolts and washers need to be removed before assembly. The instructions that follow will explain the removal procedure.

Removal Procedure

  1. Refer to following tables in order to determine the type and the number of bolts and washers that need to be removed from the differential that was ordered.

  2. Refer to the following graphics for an example of the bolts that need to be removed. The corresponding illustration is given at the top of the table that was referenced.

  3. Remove the bolts and the washers that were attached. Remove the cover, if necessary.

  4. Install the differential assembly according to the directions in the Service Manual module of the machine that is being serviced.

Table 1
Machines with a No-Spin Differential (Illustration 1) 
Model  Differential  Case Assembly  Bolts  Washers 
938F/950F/960F  8R-9834
4E-3488 
4E-3191  4 - 8T-0646  4 - 5P-8245 
950G/962G/950H/962H/950K/962K  128-0745  8R-9440  4 - 8T-5001  4 - 5P-8245 
966F/970F  8R-8794
119-1200 
148-9288  4 - 8T-0650  4 - 5P-8247 
966G/972G/966H/972H/966K/972K  129-4308  130-1848  4 - 8T-0650  4 - 5P-8247 
928F/IT28F/928G/IT28G  117-8258  4E-6104  4 - 8T-0106  4 - 5P-8245 
816F2/816K  119-1200  148-9288  4 - 8T-0650  4 - 5P-8247 

Table 2
Machines with a Standard/Open Differential (Illustration 3) 
Model  Differential  Case Assembly  Bolts  Washers 
936F/938F/938G/518C  144-5417  4E-3191  4 - 8T-0646  4 - 5P-8245 
950F/950G/960F  143-9514  8R-9440  4 - 8T-5001  4 - 5P-8245 
950G/962G/950H/962H/950K/962K  137-1392  136-6550  4 - 8T-5001  4 - 5P-8245 
966F/970F/814F/815F/816F  151-4836  148-9288  4 - 8T-0650  4 - 5P-8247 
966G/972G/966H/972H/966K/972K  129-4298  130-1848  4 - 8T-0650  4 - 5P-8247 
IT18F/928F/928G/IT28F/IT28G  8R-2657  8R-7834  4 - 8T-0106  4 - 5P-8245 
928F/928G/IT28F Oscillating Axle  151-6142  8R-7834  4 - 8T-0106  4 - 5P-8245 
814F2/815F2/815K  151-4836  148-9288  4 - 8T-0650  4 - 5P-8247 
924K/926M/930K/930M  258-2385 256-3748  258-2398 256-3746  4 - 095-0658 
950L/950M/962L/962M  355-1153 436-6571  355-1154 436-6569  4-6V-8336  4-5P-8245 
966L/966M/972L/972M  361-7758 434-1911  361-7768 434-1446  4-6V-5696  4-5P-8245 

Table 3
Differentials for Elphinstone Machines (Illustration 3) 
Model  Location  Differential  Case Assembly  Bolts  Washers 
R1300  Fixed Axle  143-9514  8R-9440  4 - 8T-5001  4 - 5P-8245 
R1300  Oscillating Axle  128-0745
8R-9833 
8R-9440  4 - 8T-5001  4 - 5P-8245 
R1600  Fixed Axle  151-4836  148-9288  4 - 8T-0650  4 - 5P-8247 
R1600  Oscillating Axle  119-1200
8R-8796 
148-9288  4 - 8T-0650  4 - 5P-8247 

Table 4
Machines with a Limited Slip Differential (Illustration 4) 
Model  Differential  Case Assembly  Bolts  Washers 
928F/928G/IT28F/IT28G  159-7446  104-6746  2 - 6V-8337 
938F and 938G  144-4464  104-6738  2 - 8T-9515 
950F/960F/950G/962G/950H/950K/962H/962K  144-4465  104-3359  2 - 8T-9515 
966F/970F  142-0444  102-7519  2 - 8T-9515 
966G/972G/966H/966K/972H/972K  129-4304 372-4769  135-7496  2 - 8T-9515 
IT14G/914G(1)  118-5025  118-5031  1 - Cover/2 - Bolts  2 - Washers 
918F/IT24F/924F(1)  103-2010  104-6755  1 - Cover/4 - Bolts  4 - Washers 
IT18F(1)  4E-0885  4E-0886  1 - Cover/4 - Bolts 
(1) Illustration 2

Table 5
Machines with a Locking Differential (Illustration 5) 
Model  Differential  Case Assembly  Bolts  Washers 
950L/950M/962L/962M  355-1142  355-1143  4-8T-0162  4-5P-8245 
966L/972L/966M/972M  361-7759  361-7764  4-8T-0162  4-1F-7960 
525C/535C  275-9432  275-9433  4 - 6V-8154  4 - 2S-5658 
545C  184-3588  149-8128  4 - 6V-3668 4 - 8T-0650  4 - 5P-8245 4 - 5P-8247 
525D/535D  516-7299  275-9433  4 - 6V-8154  4 - 2S-5658 
545D/555D  516-7298  149-8128  4 - 6V-3668 4 - 8T-0650  4 - 5P-8245 4 - 5P-8247 
553C/563C/573C/563D/573D  391-2169  275-9433  4 - 6V-8154  4 - 2S-5658 
924K/926M/930K/930M  253-8926
252-7939 
256-1109
256-7945 
4 - 8T-0341 


Illustration 1g00781978
Typical Example of a No-Spin Differential for the Listed Part Numbers
(1) Bolt and washer.


Illustration 2g00781979
Typical Example of a Limited Slip Differential for the Listed Part Numbers
(2) Cover. (3) Bolt.


Illustration 3g00781980
Typical Example of a Standard/Open Differential for the Listed Part Numbers
(4) Bolt and washer.


Illustration 4g00781981
Typical Example of a Limited Slip Differential for the Listed Part Numbers
(5) Bolt


Illustration 5g06201875
Typical Example of a Locking Differential for the Listed Part Numbers
(6) Bolt

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