- Uninterruptible Power Supply:
- UPS 250 (S/N: APZ1-UP)
- UPS 300 (S/N: CNJ1-UP)
- UPS 120 (S/N: CNK1-UP)
- UPS 150 (S/N: CPC1-UP)
- UPS 300 (S/N: CNJ1-UP)
Introduction
This Special Instruction provides the handling and unpacking instructions for the Uninterrupted Power System (UPS). The manual contains important safety instructions for the Clean-Source Uninterruptible Power System. These instructions should be followed during the operation and maintenance of the flywheel energy storage system.
Do not perform any procedure in this special instruction until you have read this special instruction and understand this information.
| NOTICE |
|---|
The flywheel is shipped with bearing retainers that are installed in order to relieve the bearing of transient forces that may be encountered during shipping and handling. Do not attempt to remove the retainers or operate the unit until the unit is properly bolted to the floor anchors. The bearing retainers are to be removed only by Caterpillar authorized service personnel during the final inspection and before initial pre-startup. |
| NOTICE |
|---|
Damage to the flywheel units can occur if the rotor for the flywheel is turning during the process of moving the unit. Do not move the flywheel units without the bearing retainers installed. |
Important Safety Information
Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs.
A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools in order to perform these functions properly.
Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard.
Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. Ensure that any tool, procedure, work method, or operating technique you use that is not recommended by Caterpillar is safe.
Handling Instruction
 |
Crushing Hazard. Use extreme care when handling this equipment due to the uneven weight distribution of the cabinets. Locate the center of gravity symbols. Lift the cabinets only in the locations that are shown. Test the lift and balance the cabinets before transporting the cabinets. Maintain a minimum tilt from vertical at all times. Use a suitable material handling device in order to move the cabinets to the final destination. If a forklift is used, it must have a minimum capacity of 3 tons. The forks must have a width of 520.70 mm (20.50 inches) but needs to be less than 609.60 mm (24.00 inches). Failure to adhere to this warning can result in personal injury or death. |
 |
| NOTICE |
|---|
Do not lift the cabinet from the left side of the cabinet. Damage can occur to the cabinet if the cabinet is lifted from the left side. |
Note: Keep the UPS unit dry during shipping, during storage, and during operation.
 | |
| Illustration 1 | g01179456 |
(1) Skid (2) Wood Blocks (3) Foam (4) Kickplate | |
The Uninterruptible Power Supply (UPS) system is attached to two skids (1). These skids provide protection from shock and vibration. The skids are constructed of a piece of foam (3) that is sandwiched between two pieces of wood. The skids are attached to the UPS system by four bolts.
Wood blocks (2) are inserted between the skids and the bottom of the UPS system in order to support the UPS system prior to installation. These wood blocks are attached to the skids. Do not discard these wood blocks until the system is installed. The kickplate (4) is attached to the right side of the skids in order to protect the UPS system from damage due to the forklift.
Moving the system
While the system is still on the truck, inspect the equipment and shipping container(s) for any signs of damage or mishandling. Do not attempt to install the system if damage is apparent. If any damage is noted, file a damage claim with the shipping agency within 24 hours.
Compare the contents of the shipment with the bill of lading. Report any missing items to the carrier.
Unpacking Instructions
Removal of the Shipping Skid
If a fork lift is used, the following procedure is used in order to remove the skids.
 | |
| Illustration 2 | g01179555 |
(5) Right side of the skid (6) Kick plate screws (7) Skid (8) Wood block screws (9) Wood Blocks (10) Bolts that attach the skids to the cleat (11) Rear of the skid | |
- Remove the four kick plate screws (6) to remove the kick plate from the skid.
- Remove the wood block screws (2 per wood block) (8), securing the wood blocks to the shipping skid.
Note: There are two screws per wood block.
- Remove the kick plate in order to access the two bolts that attach the shipping skid bolts (14) on the right side of the skid. Refer to Illustration 3.
 | |
| Illustration 3 | g01179650 |
(12) Front of the skid (13) Cleat (14) Shipping skid bolts (15) Right side of the skid (16) Rear of the skid | |
- Remove the four shipping skid bolts that secure the shipping skids to the cabinet cleats.
- Insert the lifting forks (19) under the cleat on the right side of the cabinet and lift the cabinet slightly until wood blocks 1 and 2 can be removed.
 | |
| Illustration 4 | g01179731 |
(17) Wood Block 1 (18) Wood Block 2 (19) Lifting forks (20) Cleat (Right Side) | |
- Lower the cabinet back down onto the shipping skid.
- Insert the lifting forks under the cabinet until both cleats are supported by the lifting forks.
- Lift the cabinet slightly until wood block 3 can be removed.
 | |
| Illustration 5 | g01179796 |
(21) Wood Block 3 (22) Cleats | |
- Lower the cabinet back down onto the shipping skid.
- Move the fork lift to the front of the cabinet and insert the lifting forks underneath the cabinet. See Illustration 6 for positions of the forklift positions.
 | |
| Illustration 6 | g01179878 |
- Lift the cabinet off the shipping skid bolts.
- Remove the skid.
- Lower the cabinet onto the cleats.
The removal of the skid is complete. Repeat the above procedure for any remaining cabinets.
- Remove the User Interface Key from the top rail of the system cabinet. Insert key in the keyswitch on the User Interface panel or place key in a safe location.
 | |
| Illustration 7 | g03155979 |
(25) User Interface Key Location | |
Inspection of the Shipment
- Verify that all items have been received.
- If spare parts were ordered, verify that the spare parts have arrived.
- Check for loose electrical connections or unstable components in the cabinet.
- Check for any unsafe condition that may be a potential safety hazard.