- Engine: Truck
- All
Reference: Special Instruction, SEHS9615, "Servicing DT Connectors"
Description
 | |
| Illustration 1 | g00745578 |
110-8769 Wire Assembly (1) Rubber boot (2) Terminal (3) Electrical Wire (410 mm (16.1 inch), 16 gauge - black | |
If the alternator R-terminal connector needs repair, proceed with the following steps.
- Cut off the damaged harness connector.
- Replace the damaged connector with the 110-8769 Wire Assembly (Illustration 1).
The 110-8769 Wire Assembly will service the R-terminal connector on the machines and the engines that are listed in Table 1.
| ALTERNATORS SERVICED WITH 110-8769 WIRE ASSEMBLY | ||
| Description | Service Manual | Alternator Part Numbers |
| Series 10-SI/CS-121 | SENB8373 | - |
| Series 20-SI | SENR4978 | 7G-7889, 6N-9294, 3T-6352, 5N-5692 |
| Series 21-SI | SENR4757 | 107-7977, 132-2156, 121-4134, 121-4135, 117-1379, 125-9597 |
| Series 26-SI | SENR7508 | 3E-7577, 112-5041, 3E-7892 |
| Series 30-SI | SENR7508 | 9X-7803, 114-2401, 4N-3986, 8C-6163 |
A 115-8109 Wire Splice is used to attach the 110-8769 Wire Assembly to machine harnesses and engine harnesses. This sealed splice does not require soldering. The parts that are required for a sealed splice are listed in Table 2.
| PARTS REQUIRED FOR A SEALED SPLICE | |||
| Quantity | Description | Part Number | Wire Size |
| 1 | Wire Splice | 115-8109 | 16 &18 AWG |
| 1 | Connector Pin | 8T-8729 | 16 &18 AWG |
| 1 | Connector Socket | 8T-8730 | 16 &18 AWG |
Procedure
 | |
| Illustration 2 | g00745638 |
Sealed splice (1) Electrical Wire (from 110-8769 Wire Assembly ) (2) 186-3735 Connector Pin (3) 115-8109 Wire Splice (4) 186-3736 Connector Socket (5) Wire from engine or machine harness | |
| Tools Needed | ||
| Tool | Part Number | Quantity |
| Crimp Tool (12-18 AWG) | 1U-5804 | 1 |
The following procedure explains the procedure that is used to splice the 6A-3361 Electrical Wire to the engine harness or to the machine harness. Refer to Illustration 2.
- Cut off the damaged R-terminal connector from the machine harness or from the engine harness.
- Prepare the wires. Refer to Special Instruction, SEHS9615, "Servicing DT Connectors".
- Complete the following steps in order to secure an 8T-8729 Connector Pin to the end of the 110-8769 Wire Assembly.
- Crimp an 8T-8729 Connector Pin to the end of the 110-8769 Wire Assembly. Use the 1U-5804 Crimp Tool .
- Insert the connector pin into the socket end of the 115-8109 Wire Splice .
- To ensure that the connector pin is locked in place, pull on the wire.
- Complete the following steps in order to secure an 8T-8730 Connector Socket to the end of the machine harness or engine harness.
- Crimp an 8T-8730 Connector Socket to the end of the machine or engine harness. Use the 1U-5804 Crimp Tool .
- Insert the connector socket into the pin end of the 115-8109 Wire Splice .
- To ensure that the connector socket is locked in place, pull on the wire.
- Reconnect the R-terminal connector to the alternator. Confirm proper operation.
Note: The 8T-8729 Connector Pin and the 8T-8730 Connector Socket can be removed from the 115-8109 Wire Splice with a 4C-4074 Contact Removal Tool .