3054 and 3056 Marine Generator Set Engines Caterpillar

Installation Procedure

1. Clean the cylinder block bore with 8T-9011 Component Cleaner before you install the cylinder liner.

2. Apply clean engine oil to the cylinder block bore. Do not apply the clean engine oil to the top 50.0 mm (2.00 inch) of the cylinder block bore.

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Illustration 1	g00635369

3. Use Tool (A) to install cylinder liner (1) .

4. Press cylinder liner (1) into the cylinder block within 50.0 mm (2.00 inch) of the top of the cylinder block.

5. Apply 169-5464 Quick Cure Primer to the exposed area of cylinder liner (1). Also apply 4C-9507 Retaining Compound to the exposed area of cylinder liner (1) .

6. Use Tool (B) and Tool (A) for the final installation of cylinder liner (1). Cylinder liner (1) is a press fit to a distance of ±0.03 mm (±.001 inch) from the top of the cylinder block.

7. Wipe off any excess 4C-9507 Retaining Compound .

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Illustration 2	g00635363

8. Use Tool (B) to check that cylinder liner (1) is 0.10 mm (0.004 inch) above the cylinder block or below the cylinder block.

9. Immediately after you install a new cylinder liner, follow the recommendations below:

   1. Do not operate the engine at full load.

   2. Do not operate the engine at high speed.

   3. Do not allow the engine to run at low idle for an extended period of time.

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1. Install the piston cooling jets. Refer to Disassembly and Assembly, "Piston Cooling Jets - Remove and Install".
2. Install the pistons and connecting rods. Refer to Disassembly and Assembly, "Piston and Connecting Rods - Install".
3. Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Install".