37-MT, 41-MT, and 42-MT Series Starting Motors Caterpillar


Starting Motor

Usage:

769C 01X

37-MT Starting Motors

The identification tag on the starting motor displays two numbers: Part Number and Consist Number. The Part Number is used to order a complete starting motor. The Consist Number is used for identifying the specific starting motor and acquiring serviceable parts for the starting motor. In some cases, the Caterpillar part number and the Caterpillar consist number are identical.

Table 1
37-MT Part Numbers    
Part Number     Consist Number     Replaced By     Serviced By    
104-7040     6V-5720     207-1511     106-8558    
103-0875     103-0875     -     -    
146-3505     146-3505     207-1509     -    
207-1507     207-1507     -     -    
207-1508     207-1508     -     -    
207-1509     207-1509     -     -    
207-1510     207-1510     -     -    
207-1511     207-1511     -     207-1517    
3E-7676     3E-7676     -     -    
3E-7677     3E-7677     207-1507     -    
3Q-6610     3Q-6610     -     -    
6V-4212     6V-4212     207-1508     -    
6V-4236     6V-4236     -     -    
6V-4237     6V-4237     -     6V-4238    
6V-4238     6V-4238     207-1510     -    
7C-1260     7C-1260     9X-1371     -    
7X-5987     7X-5987     6V-4212     6V-4212    
8C-4774     3E-1944     104-7040     106-8558    
8C-4774     8C-4775     -     -    
8C-4774     9X-3416     -     106-8558    
9X-1371     9X-1371     6V-4236     6V-4236    
9X-1489     9X-1489     -     6V-4238    
9X-1490     9X-1490     131-1275     6V-4238    
9X-3491     9X-3491     3E-7677     -    
9X-3492     9X-3492     3E-7676     -    



Illustration 1g00782868

37-MT Typical cross section view

(1) Nut (Battery)

(2) Solenoid Mounting Screws

(3) Pinion

(4) Pinion Drive Housing Bolts

(5) Shift Lever Housing Bolts

(6) Field Winding Screws

(7) Laminated Core

(8) Rear Housing Bolts

(9) Brush

(10) Commutator

(11) Brush Lead Screws

(12) Motor Terminal Bolt

(13) Motor Terminal Nut




Illustration 2g00801361

37-MT Typical end view

(1) Nut (Battery)

(12) Bolt (Motor Terminal)

(13) Motor Terminal Nut

(14) Nut (Terminal)

(15) Ground Terminal Nut

Table 2
37-MT Complete Starting Motor Specifications    
Rated Voltage:     12 V     24 V    
Solenoid Winding     Pull-In Resistance (1)     0.17 to 0.19 Ohms     0.64 to 0.70 Ohms    
Hold-In Resistance (1) 0.50 to 0.56 Ohms     2.96 to 3.48 Ohms    
Pull-In Current  (1) 89 ± 5 Amp at 12 V     36 ± 2 Amp at 20 V    
Hold-In Current  (1) 23 ± 2 Amp at 12 V     6.75 Amp max at 20 V    
No-Load Test     Voltage     11.0 V     23.0 V    
Current 127.5 ± 27.5 A     84 ± 16 A    
Speed 7018 ± 1517 rpm     3628 ± 413 rpm    
Load Test (2)     Voltage     9.0 V     18.0 V    
Current 1400 A     750 A    
Speed 800 rpm     1200 rpm    
Commutator (5)     Diameter    
54.0 mm (2.13 inch)    

54.0 mm (2.13 inch)    
Diameter (min)
51.9 mm (2.04 inch)    

51.9 mm (2.04 inch)    
Depth Of Insulation Between Commutator Bars (min) The insulation cannot be undercut.    
0.64 mm (0.025 inch)    
Total Indicator Runout (max)
0.13 mm (0.005 inch)    

0.13 mm (0.005 inch)    
Pinion (12)     Clearance    
1.0 ± 0.8 mm (0.04 ± 0.03 inch)    

1.0 ± 0.8 mm (0.04 ± 0.03 inch)    
Brush (6)     Length  (3)    
23.0 mm (0.91 inch)    

23.0 mm (0.91 inch)    
Length  (4)
10.0 mm (0.39 inch)    

10.0 mm (0.39 inch)    
Laminated Core (8)     Total Indicator Runout (max)    
0.13 mm (0.005 inch)    

0.13 mm (0.005 inch)    
Torques     Nut (Battery) (1)    
30 ± 3 N·m (22 ± 2 lb ft)    

30 ± 3 N·m (22 ± 2 lb ft)    
Solenoid Mounting Screws (2)
17.8 ± 3.7 N·m (13 ± 3 lb ft)    

17.8 ± 3.7 N·m (13 ± 3 lb ft)    
Pinion Drive Housing Bolts (4)
23.7 ± 6.1 N·m (17 ± 4 lb ft)    

23.7 ± 6.1 N·m (17 ± 4 lb ft)    
Shift Lever Housing Bolts (5)
18.9 ± 2.6 N·m (14 ± 2 lb ft)    

18.9 ± 2.6 N·m (14 ± 2 lb ft)    
Rear Housing Bolts (8)
5.7 ± 1.1 N·m (4 ± 1 lb ft)    

5.7 ± 1.1 N·m (4 ± 1 lb ft)    
Brush Lead Screws (11)
2.9 ± 1.0 N·m (26 ± 9 lb in)    

2.9 ± 1.0 N·m (26 ± 9 lb in)    
Motor Terminal Bolt (12)
9.6 ± 1.1 N·m (7.1 ± 0.8 lb ft)    

9.6 ± 1.1 N·m (7.1 ± 0.8 lb ft)    
Motor Terminal Nut (13)  (5)
14.7 ± 3.4 N·m (10.8421 ± 2.5077 lb ft)    

14.7 ± 3.4 N·m (10.8421 ± 2.5077 lb ft)    
Field Winding Screws (6)  (6)
20.3 ± 2.3 N·m (180 ± 20 lb in)    

20.3 ± 2.3 N·m (180 ± 20 lb in)    
Nut (Terminal) (14)
2.6 ± 0.8 N·m (1.9 ± 0.6 lb ft)    

2.6 ± 0.8 N·m (1.9 ± 0.6 lb ft)    
Ground Terminal Nut (15)
30.5 ± 3.5 N·m (22 ± 2.5 lb ft)    

30.5 ± 3.5 N·m (22 ± 2.5 lb ft)    
( 1 ) Measured at 20 °C (68 °F)
( 2 ) Measured at 27 °C (81 °F)
( 3 ) New brush
( 4 ) Minimum brush length
( 5 ) Hold the terminal with 1U-8007 Torxalign bit and 1U-7182 Ratchet while nut (14) is being tightened.
( 6 ) Put 9S-3263 Thread Lock on the threads of screws (11) before installation.

41-MT Starting Motors

The identification tag on the starting motor displays two numbers: Part Number and Consist Number. The Part Number is used to order a complete starting motor. The Consist Number is used for identifying the specific starting motor and acquiring serviceable parts for the starting motor. In some cases, the Caterpillar part number and the Caterpillar consist number are identical.

Table 3
41-MT Part Numbers    
Part Number     Consist Number     Replaced By     Serviced By    
106-8558     106-8559     207-1517     -    
131-1275     131-1275     207-1514     -    
143-8434     143-8434     207-1519     -    
150-4247     150-4247     207-1516     -    
168-3499     168-3499     -     -    
177-4715     177-4715     207-1513     177-4715    
204-9742     204-9742     -     -    
207-1513     207-1513     -     -    
207-1514     207-1514     -     -    
207-1516     207-1516     -     -    
207-1517     207-1517     -     -    
207-1519     207-1519     -     -    
9X-9995     3E-2298     106-8558     -    



Illustration 3g00782868

41-MT Typical cross section view

(1) Nut (Battery)

(2) Solenoid Mounting Screws

(3) Pinion

(4) Pinion Drive Housing Bolts

(5) Shift Lever Housing Bolts

(6) Field Winding Screws

(7) Laminated Core

(8) Rear Housing Bolts

(9) Brush

(10) Commutator

(11) Brush Lead Screws

(12) Motor Terminal Bolt

(13) Motor Terminal Nut




Illustration 4g00801361

41-MT Typical end view

(1) Nut (Battery)

(12) Bolt (Motor Terminal)

(13) Motor Terminal Nut

(14) Nut (Terminal)

(15) Ground Terminal Nut

Table 4
41-MT Complete Starting Motor Specifications    
Rated Voltage:     12 V     24 V    
Solenoid Winding     Pull-In Resistance (1)     0.11 to 0.15 Ohms     0.43 to 0.49 Ohms    
Hold-In Resistance (1) 0.50 to 0.59 Ohms     1.37 to1.77 Ohms    
Pull-In Current  (1) 92.5 ± 7.5 Amp at 10 V     56.5 ± 4.5 Amp at 20 V    
Hold-In Current  (1) 23 Amp at 10 V     14.6 Amp at 20 V    
No-Load Test     Voltage     11.0 V     23.0 V    
Current 127.5 ± 27.5 A     65.0 ± 15.0 A    
Speed 7018 ± 1517 rpm     8450 ± 1250 rpm    
Load Test (2)     Voltage     9.0 V     18.0 V    
Current 1400 A     750 A    
Speed 1200 rpm     1500 rpm    
Commutator (5)     Diameter    
54.0 mm (2.13 inch)    

54.0 mm (2.13 inch)    
Diameter (min)
51.9 mm (2.04 inch)    

51.9 mm (2.04 inch)    
Depth Of Insulation Between Commutator Bars (min) The insulation cannot be undercut.    
0.64 mm (.025 inch)    
Total Indicator Runout (max)
0.13 mm (0.005 inch)    

0.13 mm (0.005 inch)    
Pinion (12)     Clearance    
4.57 ± 0.76 mm (0.18 ± 0.03 inch)    

4.57 ± 0.76 mm (0.18 ± 0.03 inch)    
Brush (6)     Length  (3)    
23.0 mm (0.91 inch)    

23.0 mm (0.91 inch)    
Length  (4)
10.0 mm (0.39 inch)    

10.0 mm (0.39 inch)    
Laminated Core (8)     Total Indicator Runout (max)    
0.13 mm (0.005 inch)    

0.13 mm (0.005 inch)    
Torques     Nut (Battery) (1)    
30 ± 3 N·m (22 ± 2 lb ft)    

30 ± 3 N·m (22 ± 2 lb ft)    
Solenoid Mounting Screws (2)
17.8 ± 3.7 N·m (13 ± 3 lb ft)    

17.8 ± 3.7 N·m (13 ± 3 lb ft)    
Pinion Drive Housing Bolts (4)
23.7 ± 6.1 N·m (17 ± 4 lb ft)    

23.7 ± 6.1 N·m (17 ± 4 lb ft)    
Shift Lever Housing Bolts (5)
18.9 ± 2.6 N·m (14 ± 2 lb ft)    

18.9 ± 2.6 N·m (14 ± 2 lb ft)    
Field Winding Screws (6)  (5)
20.3 ± 2.3 N·m (180 ± 20 lb in)    

20.3 ± 2.3 N·m (180 ± 20 lb in)    
Rear Housing Bolts (8)
5.7 ± 1.1 N·m (4 ± 1 lb ft)    

5.7 ± 1.1 N·m (4 ± 1 lb ft)    
Brush Lead Screws (12)
2.9 ± 1.0 N·m (26 ± 9 lb in)    

2.9 ± 1.0 N·m (26 ± 9 lb in)    
Motor Terminal Bolt (13)
9.6 ± 1.1 N·m (7.1 ± 0.8 lb ft)    

9.6 ± 1.1 N·m (7.1 ± 0.8 lb ft)    
Motor Terminal Nut (14)  (6)
14.7 ± 3.4 N·m (10.8421 ± 2.5077 lb ft)    

14.7 ± 3.4 N·m (10.8421 ± 2.5077 lb ft)    
Nut (Terminal) (15)
2.6 ± 0.8 N·m (1.9 ± 0.6 lb ft)    

2.6 ± 0.8 N·m (1.9 ± 0.6 lb ft)    
Ground Terminal Nut (11)
30.5 ± 3.5 N·m (22 ± 2.5 lb ft)    

30.5 ± 3.5 N·m (22 ± 2.5 lb ft)    
( 1 ) Measured at 20 °C (68 °F)
( 2 ) Measured at 27 °C (81 °F)
( 3 ) New brush
( 4 ) Minimum brush length
( 5 ) Put 9S-3263 Thread Lock on the threads of screws (11) before installation.
( 6 ) Hold the terminal with 1U-8007 Torxalign bit and 1U-7182 Ratchet while nut (14) is being tightened.

42-MT Starting Motors

The identification tag on the starting motor displays two numbers: Part Number and Consist Number. The Part Number is used to order a complete starting motor. The Consist Number is used for identifying the specific starting motor and acquiring serviceable parts for the starting motor. In some cases, the Caterpillar part number and the Caterpillar consist number are identical.

Table 5
42-MT Part Numbers    
Part Number     Consist Number     Replaced By     Serviced By    
104-5724     104-5724     3T-2648     -    
104-6547     104-5725     207-1535     3T-2648    
104-7041     104-7042     -     6V-5539    
104-7044     104-7044     -     6V-5795    
106-8553     106-8553     207-1548     -    
106-8555     6V-5207     207-1554     6V-5227    
120-8967     120-8898     -     -    
128-3172     128-3172     -     -    
145-2413     145-2413     -     -    
146-3503     146-3503     207-1521     -    
150-8750     150-8750     -     -    
151-8090     151-8090     -     -    
156-5461     156-5461     -     6V-5227    
165-4619     165-4619     -     -    
193-9185     193-9185     -     -    
193-9186     193-9186     -     -    
198-7746     207-1521     -     207-1521    
200-6962     200-6962     -     -    
200-6963     200-6963     -     -    
207-1520     207-1520     -     207-1532    
207-1522     207-1522     -     207-1525    
207-1523     207-1523     -     -    
207-1524     207-1524     -     -    
207-1525     207-1525     -     -    
207-1527     207-1527     -     -    
207-1529     207-1529     -     207-1525    
207-1531     207-1531     -     207-1525    
207-1532     207-1532     -     -    
207-1533     207-1533     -     -    
207-1535     207-1535     -     207-1533    
207-1537     207-1537     -     207-1524    
207-1539     207-1539     -     -    
207-1541     207-1541     -     207-1551    
207-1542     207-1542     -     207-1560    
207-1543     207-1543     -     207-1560    
207-1545     207-1546     -     207-1545    
207-1547     207-1547     -     -    
207-1548     207-1548     -     207-1558    
207-1549     207-1549     -     207-1556    
207-1551     207-1551     -     -    
207-1552     207-1553     -     207-1560    
207-1554     207-1555     -     207-1560    
207-1556     207-1557     -     -    
207-1558     207-1558     -     207-1560    
207-1560     207-1561     -     207-1560    
207-1562     207-1562     -     207-1558    
207-1564     207-1564     -     207-1556    
3E-7863     3E-7863     201-1524     -    
3E-7864     3E-7864     207-1531     6V-3948    
3E-8845     3E-8845     -     8C-4090    
3T-2646     8C-3645     6V-4246     6V-5539    
3T-2648     8C-3646     -     -    
3T-2648     104-5724     207-1533     -    
3T-2650     8C-3649     207-1549     6V-5539    
3T-2652     8C-3647     207-1558     6V-5227    
3T-2655     8C-3648     207-1529     -    
3T-2657     8C-3643     207-1527     -    
3T-2764     8C-3594     6V-4641     -    
3T-4586     8C-3650     207-1552     6V-5227    
4N-3181     8C-3651     6V-5227     -    
4Q-5708     4Q-5708     128-3172     -    
4Q-5709     4Q-5709     -     -    
4Q-5739     4Q-5739     -     4Q-5708    
5R-7873     5R-7873     -     6V-5227    
6N-1889     8C-3644     207-1564     -    
6V-3948     6V-3969     207-1525     -    
6V-4031     6V-4031     -     -    
6V-4213     6V-4213     207-1532     -    
6V-4214     6V-4214     207-1523     -    
6V-4215     6V-4215     -     6V-3948    
6V-4215     6V-4215     6V-3948     -    
6V-4246     106-8551     207-1562     6V-5539    
6V-4451     6V-4458     207-1543     6V-5227    
6V-4641     6V-4646     207-1545     6V-4641    
6V-5207     6V-5207     6V-5227     -    
6V-5227     6V-5537     207-1560     6V-5227    
6V-5539     106-8554     207-1556     -    
6V-5795     6V-5795     -     -    
6V-5821     6V-5821     -     -    
8C-3592     8C-3592     207-1537     3E-7863    
8C-3593     8C-3593     207-1520     6V-4213    
8C-3595     8C-3595     6V-4214     -    
8C-3596     8C-35960     207-1522     6V-3948    
8C-3597     8C-3597     104-7044     6V-5795    
8C-4090     8C-4090     207-1547     -    
8Q-1863     8Q-1863     -     -    
8T-9685     8T-9685     106-8553     -    
9G-4339     9G-4339     207-1542     -    
9W-0058     9W-0058     3E-7864     6V-3948    



Illustration 5g00801373

42-MT Cross section view

(1) Nut (Battery)

(2) Solenoid Mounting Screws

(3) Pinion

(4) Pinion Drive Housing Bolts

(5) Shift Lever Housing Bolts

(6) Field Winding Screws

(7) Laminated Core

(8) Brush

(9) Commutator

(10) Ground Terminal Nut

(11) Brush Lead Screws

(12) Rear Housing Bolt

(13) Motor Terminal Bolt

(14) Motor Terminal Nut




Illustration 6g00801384

42-MT End View

(1) Nut (Battery)

(10) Ground Terminal Nut

(13) Bolt (Motor Terminal)

(14) Motor Terminal Nut

(15) Nut (Terminal)

Table 6
42-MT Complete Starting Motor Specifications    
Rated Voltage:     12 V     24 V    
Solenoid Winding     Pull-In Resistance (1)     0.11 to 0.15 Ohms     0.43 to 0.49 Ohms    
Hold-In Resistance (1) 0.5 to 0.59 Ohms     1.37 to1.77 Ohms    
Pull-In Current  (1) 92.5 ± 7.5 Amp at 10 V     56.5 ± 4.5 Amp at 20 V    
Hold-In Current  (1) 23 Amp at 10 V     14.6 Amp at 20 V    
No-Load Test     Voltage     11.0 V     23.0 V    
Current 127.5 ± 27.5 A     67.5 ± 7.5 A    
Speed 6900 ± 1800 rpm     7643 ± 1683 rpm    
Load Test (2)     Voltage     9.0 V     18.0 V    
Current 1400 A     750 A    
Speed 1200 rpm     1200 rpm    
Commutator (6)     Diameter    
54.0 mm (2.13 inch)    

54.0 mm (2.13 inch)    
Diameter (min)
51.9 mm (2.04 inch)    

51.9 mm (2.04 inch)    
Depth Of Insulation Between Commutator Bars (min) The insulation cannot be undercut.    
0.64 mm (0.025 inch)    
Total Indicator Runout (max)
0.13 mm (0.005 inch)    

0.13 mm (0.005 inch)    
Pinion (12)     Clearance    
9.1 ± 0.8 mm (0.36 ± 0.03 inch)    

9.1 ± 0.8 mm (0.36 ± 0.03 inch)    
Brush (7)     Length  (3)    
23.0 mm (0.91 inch)    

23.0 mm (0.91 inch)    
Length  (4)
10.0 mm (0.39 inch)    

10.0 mm (0.39 inch)    
Laminated Core (8)     Total Indicator Runout (max)    
0.13 mm (0.005 inch)    

0.13 mm (0.005 inch)    
Torques     Nut (Battery) (1)    
30 ± 3 N·m (22 ± 2 lb ft)    

30 ± 3 N·m (22 ± 2 lb ft)    
Solenoid Mounting Bolts (2)
17.8 ± 3.7 N·m (13 ± 3 lb ft)    

17.8 ± 3.7 N·m (13 ± 3 lb ft)    
Pinion Drive Housing Bolts (4)
23.7 ± 6.1 N·m (17 ± 4 lb ft)    

23.7 ± 6.1 N·m (17 ± 4 lb ft)    
Shift Lever Housing Bolts (5)
18.9 ± 2.6 N·m (14 ± 2 lb ft)    

18.9 ± 2.6 N·m (14 ± 2 lb ft)    
Field Winding Screws (6)  (5)
20.3 ± 2.3 N·m (180 ± 20 lb in)    

20.3 ± 2.3 N·m (180 ± 20 lb in)    
Rear Housing Bolts (12)
5.7 ± 1.1 N·m (4 ± 1 lb ft)    

5.7 ± 1.1 N·m (4 ± 1 lb ft)    
Brush Lead Screws (11)
2.9 ± 1.0 N·m (26 ± 9 lb in)    

2.9 ± 1.0 N·m (26 ± 9 lb in)    
Motor Terminal Bolt (13)
9.6 ± 1.1 N·m (7.1 ± 0.8 lb ft)    

9.6 ± 1.1 N·m (7.1 ± 0.8 lb ft)    
Motor Terminal Nut (14)  (6)
14.7 ± 3.4 N·m (10.8421 ± 2.5077 lb ft)    

14.7 ± 3.4 N·m (10.8421 ± 2.5077 lb ft)    
Nut (Terminal) (15)
2.6 ± 0.8 N·m (1.9 ± 0.6 lb ft)    

2.6 ± 0.8 N·m (1.9 ± 0.6 lb ft)    
Ground Terminal Nut (10)
30.5 ± 3.5 N·m (22 ± 2.5 lb ft)    

30.5 ± 3.5 N·m (22 ± 2.5 lb ft)    
( 1 ) Measured at 20 °C (68 °F)
( 2 ) Measured at 27 °C (81 °F)
( 3 ) New brush
( 4 ) Minimum brush length
( 5 ) Put 9S-3263 Thread Lock on the threads of screws (11) before installation.
( 6 ) Hold the terminal with 1U-8007 Torxalign bit and 1U-7182 Ratchet while nut (14) is being tightened.

Caterpillar Information System:

Medium Wheel Loaders (MWL) Payload Control System (PCS) 3.0 Wiring Harness (Short Circuit) - Test
C9 On-highway Engines Fuel System Primary Filter - Replace
Payload Control System (PCS) 2.X Wiring Harness (Open Circuit) - Test
Programmable Relay Control Module (PRCM) Glossary of Terms
3608 Engine Air Prelube Pump Lubricator Oil Level - Check
SR4 and SR4B Electric Power Generation Rewind Data Winding Data for <B>7W-1877</B> Generator through <B>7W-8825</B> Generator
Programmable Relay Control Module (PRCM) Connector Contact Identification
3500 Engines For Caterpillar Built Power Modules Engine Oil Pressure is Low
Programmable Relay Control Module (PRCM) Electrical Connector - Inspect
3406E, C-10 and C-12 Truck Engines Severe Service Application - Check
SPT342 Truck Mounted Pumper Gauges and Indicators
3508B Industrial Engine with an ADEM 2 Electronic Control Module Emergency Stop Switch (Remote)
G3516B Engines Engine Speed/Timing Sensor
EMCPII+ for Gas Engines GSC CID 0475 - FMI 03
PM3516 Power Modules Engine Oil and Filter - Change
EMCPII+ for Gas Engines GSC CID 0475 - FMI 04
EMCPII+ for Gas Engines GSC CID 0500 - FMI 12
Electronic Modular Control Panel II+ (EMCP II+) GSC CID 0566 - FMI 07 (for MUI Engines)
G3516B Engines Throttle Actuator
37-MT, 41-MT, and 42-MT Series Starting Motors General Information
Electronic Modular Control Panel II+ (EMCP II+) GSC CID 0566 - FMI 07 (for EUI Engines)
3500B Marine Engines Diagnostic Codes
Electronic Modular Control Panel II+ (EMCP II+) GSC CID 0566 - FMI 07 (for PEEC Engines)
Electronic Modular Control Panel II+ (EMCP II+) GSC CID 0269 - FMI 03
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.