2000/01/03 Caterpillar


New Fan Drive Group Includes Serviceable Magnet And Pinned Bearing Races {1359}

Usage:

793B 1HL
Off-Highway Truck/Tractor:
784B (PIN: 5RK1-UP)
784C (PIN: 2PZ1-UP)
785B (PIN: 6HK1-UP)
785C (PIN: 1HW1-UP)
785C HAA (PIN: 5AZ1-UP)
789B (PIN: 7EK1-UP)
789C (PIN: 2BW1-UP)
793B (PIN: 1HL1-UP)
793C (PIN: 4AR1-UP; 4GZ1-UP)
Wheel Loader:
994 (PIN: 9YF1-UP)
994D (PIN: 3TZ1-UP)

Reference: Service Magazine, 9 February 1998, Page 33, "New Fan Drive Group (Variable Speed) Provides Increased Service Life"

Description of Change: A new fan drive group (variable speed) is used on the 3500 Engines in the above machines. This new group includes many serviceable parts. The new fan drive group has a serviceable speed magnet and pinned bearings. The new fan drive group has inner bearing races that are locked to the shaft assembly and hub assembly. Pins are used to lock the inner bearing races to the shaft assembly and hub assembly. The pins prevent the inner bearing races from rotating on the shaft assembly and the hub assembly.

Adaptable To: A new 163-2592 Fan Drive Group is a direct replacement for the former 133-5969 Fan Drive Group. The former fan drive group is cancelled. Illustrations 1, 2, and 3 identify the parts that are serviceable in the new fan drive group. Tables 1, 2, and 3 identify the parts that are serviceable in the new fan drive group. The 122-3188 Seal Kit and the new 174-9351 Repair Kit are available to service the new 163-2592 Fan Drive Group. The 122-3188 Seal Kit is also part of the new 174-9351 Repair Kit. Table 4 identifies the components of the new 174-9351 Repair Kit. The components of the 122-3188 Seal Kit are identified in the Reference Article.




Illustration 1g00664305

This shows the location of the serviceable components in the 163-2592 Fan Drive Group .

Table 1
Parts That Are Serviceable In The 163-2592 Fan Drive Group In Comparison To The Former 133-5969 Fan Drive Group    
Item     Quantity     New 163-2592 Fan Drive Group Component Part Number     Description     Former 133-5969 Fan Drive Group Component Part Number    
1     1     177-6890     Ball Bearing (Rear)     133-5910    
2     1     177-6889     Ball Bearing (Front)     109-8062    
(1)     1     160-9828     Hub Assembly     133-5906    
(2)     1     174-9349     Shaft Assembly     133-5905    
5     1     174-9339     Bearing Spacer     109-8089 (Snap Ring)    
( 1 ) Serviceable parts of the new 160-9828 Hub Assembly are identified in Illustration 2 and Table 2.
( 2 ) Serviceable parts of the new 174-9349 Shaft Assembly are identified in Illustration 3 and Table 3.



Illustration 2g00664307

This shows the location of serviceable parts in the new 160-9828 Hub Assembly .

Table 2
Parts That Are Serviceable In The New 160-9828 Hub Assembly    
Item     Quantity     Part Number     Description    
6     1     162-8283     Hex Setscrew    
7     1     124-0327     Magnet Assembly    
8     1     174-9372     Dowel    
9     1     109-8069     Wear Sleeve    
10     1     109-8047     Retainer    
11     1     160-9822     Hub    
12     1     133-5907     Sleeve Bearing    
13     1     109-8056     Sleeve Bearing    



Illustration 3g00664308

This shows the location of serviceable parts in the new 174-9349 Shaft Assembly .

Table 3
Parts That Are Serviceable In The New 174-9439 Shaft Assembly    
Item     Quantity     Part Number     Description    
14     1      (1)     Fan Clutch Shaft Assembly    
15     1     109-8047     Retainer    
16     1     109-8048     Wear Sleeve    
17     1     174-9347     Dowel    
( 1 ) Part is not serviced.

Table 4
Identification Of Components In The 174-9351 Repair Kit    
Quantity     Part Number     Description    
1     109-8042     Snap Ring    
7     109-8046     Plate    
1     109-8056     Sleeve Bearing    
1     109-8060     Snap Ring    
1     109-8065     Snap Ring    
1     109-8066     Snap Ring    
1     109-8055     Snap Ring    
1     122-3188     Seal Kit (1)    
1     124-0327     Magnet Assembly    
1     133-5907     Bearing    
7     133-5913     Clutch Plate Assembly    
1     162-8283     Hex Setscrew    
1     174-9347     Dowel    
1     174-9372     Dowel    
1     177-6889     Ball Bearing (Front)    
1     177-6890     Ball Bearing (Rear)    
( 1 ) The Components of the 122-3188 Seal Kit are identified in the Reference Article.

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