3064 and 3066 Engines for Caterpillar Built Machines Caterpillar


Cylinder Head - Install

Information for equipment:


BASIC ENGINE
CYLINDER HEAD GP

Engine Valve Lash - Check 320B, 320B L and 320B N Excavators

Cylinder Head - 3064 3064 and 3066 Engines for Caterpillar Built Machines
Fuel Injection Nozzles 3064 and 3066 Engines for Caterpillar Built Machines
Cylinder Head - 3066 3064 and 3066 Engines for Caterpillar Built Machines

Operating Instructions for 155-1536 Valve Recession Tool Kit for all G3500 and 3500 Engines{0374, 0599, 0701, 0703, 0759, 0767} Operating Instructions for 155-1536 Valve Recession Tool Kit for all G3500 and 3500 Engines{0374, 0599, 0701, 0703, 0759, 0767}
Operating Instructions for 148-2997 Valve Recession Tool Group Used On 3600, G3600, and C175 Engines{0374, 0599, 0701, 0703, 0759} Operating Instructions for 148-2997 Valve Recession Tool Group Used On 3600, G3600, and C175 Engines{0374, 0599, 0701, 0703, 0759}
188-3922 Broken Exhaust Bolt and Stud Removal Group for 3114, 3116, 3126, 3126B, 3176, 3176B, C-10, and C12 Engines{0374, 0599, 0701, 0702, 0703} 188-3922 Broken Exhaust Bolt and Stud Removal Group for 3114, 3116, 3126, 3126B, 3176, 3176B, C-10, and C12 Engines{0374, 0599, 0701, 0702, 0703}
CRB Valve Spring Testers 8S-2263 and 4C-9496{0374, 0599, 0700, 0701, 1108} CRB Valve Spring Testers 8S-2263 and 4C-9496{0374, 0599, 0700, 0701, 1108}
{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101} {0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}

Engine Valve Failure Modes{1100, 1105} Engine Valve Failure Modes{1100, 1105}
Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125} Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123} Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100} Using the 9U-5383 Vacuum Tester {0774, 0781, 1000, 1100}
Thermal Spray Procedures for Cylinder Head {0679, 1100, 1101} Thermal Spray Procedures for Cylinder Head {0679, 1100, 1101}

Engine Valve Failure Modes{1100, 1105} Engine Valve Failure Modes{1100, 1105}

CAT� REMAN ANNOUNCES ADDITIONAL REMANUFACTURED COMPONENTS FOR CERTAIN 3044, 3046, 3064, 3066 & C3.4 ENGINES CAT� REMAN ANNOUNCES ADDITIONAL REMANUFACTURED COMPONENTS FOR CERTAIN 3044, 3046, 3064, 3066 & C3.4 ENGINES
APPEARANCE CHANGE ON REMAN SHORT BLOCKS APPEARANCE CHANGE ON REMAN SHORT BLOCKS

Cylinder Head - Inspect 3064 and 3066 Engines for Caterpillar Built Machines
Engine Valve Lash - Inspect/Adjust 3064 and 3066 Engines for Caterpillar Built Machines
Valve Guide - Inspect 3064 and 3066 Engines for Caterpillar Built Machines
Fuel Injection Nozzle - Test 3064 and 3066 Engines for Caterpillar Built Machines

Cylinder Head - Install 3064 and 3066 Engines for Caterpillar Built Machines
Cylinder Head - Remove 3064 and 3066 Engines for Caterpillar Built Machines
Inlet and Exhaust Valve Springs - Remove and Install 3064 and 3066 Engines for Caterpillar Built Machines
Inlet and Exhaust Valves - Remove and Install 3064 and 3066 Engines for Caterpillar Built Machines
Inlet and Exhaust Valve Guides - Remove and Install 3064 and 3066 Engines for Caterpillar Built Machines
Inlet and Exhaust Valve Seals - Remove and Install 3064 and 3066 Engines for Caterpillar Built Machines
Inlet and Exhaust Valve Seat Inserts - Remove and Install 3064 and 3066 Engines for Caterpillar Built Machines
Camshaft Bearings - Install 3064 and 3066 Engines for Caterpillar Built Machines
Camshaft Bearings - Remove 3064 and 3066 Engines for Caterpillar Built Machines

Caterpillar Warranty Claims on Cylinder Head Valves {1105} 2005/10/03


Installation Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     138-7573     Link Bracket     2    


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.


Note: The 3064 Engine has one cylinder head, while the 3066 Engine has two cylinder heads.




    Illustration 1g00605078

  1. Clean the surfaces of the cylinder head and the cylinder block that are in contact with each other. Ensure that the surfaces are clean and dry. Install a new, dry cylinder head gasket (3) on the cylinder block.

    Note: Do not use any sealant or gasket adhesive on the cylinder head gasket .




    Illustration 2g00605044

    Typical example

  1. Install Tooling (A) , chains, and a suitable lifting device to the cylinder head.

  1. Install the cylinder head in position on the cylinder block. The weight of the cylinder head assembly for the 3066 Engine is approximately 32 kg (70 lb). The weight of the cylinder head assembly for the 3064 Engine is approximately 45 kg (100 lb).

  1. Remove Tooling (A) .



    Illustration 3g00604993

  1. Put clean engine oil on the threads of the cylinder head bolts. Install thirteen cylinder head bolts (1) into cylinder head (2) ( 3066 Engine). Install seventeen cylinder head bolts (1) into cylinder head (2) ( 3064 Engine).



    Illustration 4g00527556

    Torque sequence for the cylinder head bolts ( 3064 Engine)




    Illustration 5g00527527

    Torque sequence for the cylinder head bolts ( 3066 Engine)

  1. Tighten the cylinder head bolts in the appropriate numerical sequence to torque of118 ± 5 N·m (87 ± 4 lb ft).

  1. Repeat step 9 through step 6 for the other cylinder head ( 3066 Engine).

  1. After assembly, run the engine to operating temperature.

  1. Stop the engine and allow the engine to cool.

  1. Tighten the cylinder head bolts again in the appropriate numerical sequence to a torque of 118 ± 5 N·m (87 ± 4 lb ft).

End By:

  1. Install the water temperature regulator. Refer to Disassembly and Assembly, "Water Temperature Regulator - Remove and Install".
  2. Install the inlet manifold. Refer to Disassembly and Assembly, "Inlet Manifold - Install".
  3. Install the rocker shaft and pushrods. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod - Install".
  4. Install the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold - Remove and Install".

Caterpillar Information System:

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