302.5 Mini Hydraulic Excavator Machine Systems Caterpillar


Bucket Cylinder - Remove and Install

Usage:

302.5 4AZ

Removal Procedure

Start By:

  1. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release".

------ WARNING! ------

Personal injury can result from hydraulic oil pressure and hot oil.

Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.

Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.

----------------------


NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.


Note: Put identification marks on all lines and on the cylinder for installation purposes. Plug all lines. This will help to prevent fluid loss and this helps to keep contaminants from entering the system.




    Illustration 1g00573710

  1. Disconnect lines (1) and (2) .



    Illustration 2g00573712

  1. Remove two nuts (3) and bolt (4) .

  1. Remove pin (5) from the bucket cylinder with a brass punch.



    Illustration 3g00573735

  1. Use a suitable lifting strap to support the bucket cylinder.

  1. Remove bolt (6) and spacer (7) .

  1. Remove pin assembly (8) from the bucket cylinder with a brass punch.

  1. Remove bucket cylinder (9) from the stick.

Installation Procedure

Note: Be sure that the stick pin bore, bucket linkage pin bores, and bucket cylinder pins are thoroughly clean prior to installation of the bucket.




    Illustration 4g00573735

  1. Apply a thin coat of 1P-0808 Multipurpose Grease on the diameter of the pin bores and bucket cylinder pins. Use a suitable lifting strap to support the bucket cylinder and position bucket cylinder (9) to the stick.

  1. Install pin assembly (8) to the bucket cylinder with spacer (7) and bolt (6). Tighten the bolt.



    Illustration 5g00573712

  1. Install pin (5) to the bucket cylinder with a bolt (4) and two nuts (3). Tighten the bolt and the nuts.



    Illustration 6g00573710

  1. Connect lines (2) and (1) to the bucket cylinder.

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