Counterweight - Remove and Install
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Required Tools | |||
Tool | Part Number | Part Description | QTY |
A | 138-7575 | Link Bracket | 2 |
Start By:
- Remove the hood. Refer to Disassembly and Assembly, "Hood - Remove and Install".
- Remove bolts (5) and the washers. Remove baffle plate (2).
- Remove bolts (3). Position engine oil filter assembly (1) and support out of the way.
- Remove bolt (4), the washer, the nut, and the clamp from the hose for the engine oil filter assembly.
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Illustration 2 g00537739 - Remove bolts (8).
- Remove bolt (7) and the washer that holds the hose for the air cleaner to the baffle plate.
- Remove bolts (9) and the washers.
- Remove baffle plates (6).
Note: The expansion tank will be removed with the counterweight. The air cleaner can be positioned inside the frame when the counterweight is removed.
Show/hide tableIllustration 3 g00537808 - Remove the cap from expansion tank (11). Cover the expansion tank (11).
- Remove bolts (13), the washers, and plate (12) with air cleaner (10) from the counterweight.
- Remove bolt (14), the washer, and the clamp from the counterweight.
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Illustration 4 g00537818 - Remove caps (15) from the top of the counterweight (16).
- Install tooling (A) into holes for cap (15). Fasten a suitable lifting device to counterweight (16). Put slight tension on the counterweight with the hoist. The weight of the counterweight is approximately
750 kg (1650 lb) .Show/hide tableIllustration 5 g00537828 - Remove bolts (17) and spacers (18) that hold the counterweight to the frame of the machine.
- Carefully remove counterweight (16) from the machine.
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Illustration 6 g00537833 - Put identification marks on shims (19) in order to locate the shims on the frame. The shims are used for alignment of the counterweight with components in the hood. Remove shims (19) from the frame.
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Illustration 1 | g00889431 |
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Required Tools | |||
Tool | Part Number | Part Description | QTY |
A | 138-7575 | Link Bracket | 2 |
- Put shims (19) into the original position on the frame of the machine.
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Illustration 8 g00537818 Note:
- Install tooling (A) into holes for cap (15). Fasten a suitable lifting device to counterweight (16). Install the counterweight onto the frame of the machine. The weight of the counterweight is approximately
750 kg (1650 lb) .Note: Do not remove the hoist from the counterweight until Step 3 is completed.
Show/hide tableIllustration 9 g00537828 - Apply 4C-5592 Anti-Seize Compound to the threads of bolts (17) and on end faces of spacers (18) that are in contact with the bolts. Install the spacers and bolts that hold the counterweight in position. Evenly tighten the bolts.
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Illustration 10 g00537818 - Install caps (15) in the top of counterweight (16). Tighten the caps to a torque of
12 ± 4 N·m (9 ± 3 lb ft) .Show/hide tableIllustration 11 g00537808 - Position the clamp. Install the washer and bolt (14).
- Install plate (12) with air cleaner (10) to the counterweight. Install the washers and bolts (13).
- Uncover expansion tank (11). Install the cap onto expansion tank (11).
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Illustration 12 g00537739 - Install baffle plates (6).
- Install bolts (8).
- Position the clamp to the original position and install the washer and bolt (7).
- Install the washers and bolts (9).
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Illustration 13 g00889431 - Position engine oil filter assembly (1) and support. Install bolts (2). Tighten the bolts. Install the hose for the engine oil filter assembly, bolt (4), the washer, the nut, and the clamp. Tighten the bolt.
- Install baffle plate (2). Install the washers and bolts (5).
Note: Make sure that all surfaces are clean prior to installing the counterweight.
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Illustration 7 | g00537833 |
End By:
- Install the hood. Refer to Disassembly and Assembly, "Hood - Remove and Install".
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