Engine and Pumps - Install
Installation Procedure
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NOTICE |
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Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose of all fluids according to local regulations and mandates. |
- Use a suitable lifting device, as shown. Apply slight tension to the suitable device.
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Illustration 1 | g00502345 |
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Illustration 2 | g00502346 |
- Install the engine and pumps to the machine. The weight of the engine and pumps is 590 kg (1300 lb).
- Install the washers and the bolts (84) to the engine. Tighten the bolts for the torque of 240 ± 40 N·m (177 ± 30 lb ft). Weight of the engine and pumps is 590 kg (1300 lb).
- Connect line (83) to the piston pump.
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Illustration 3 | g00502319 |
- Install two flange halves (82) and line (81) to the piston pump.
- Remove washers and four bolts (80) .
- Connect lines (79), (78), and (77) .
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Illustration 4 | g00502318 |
- Install line (76) to the piston pump and two flange valve (75) with four bolts and washers (74) .
- Connect two lines (73) and line (72) to the implement pump.
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Illustration 5 | g00502313 |
- Install two tubes (71) and (70) to the implement pump. Install eight bolts (69) to the implement pump.
- Install lines (68) and (67) to the engine.
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Illustration 6 | g00502303 |
- Install flange valves (66) to the implement pump.
- Install four bolts (65) to flange valves.
- Connect lines (64) and (63) to the piston pump.
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Illustration 7 | g00502283 |
- Install throttle cable (62) to the engine. Tighten nut (61) to throttle cable.
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Illustration 8 | g00502250 |
- Install spring (60) and nut (59) to the throttle linkage.
- Replace electrical wires (58) on the engine. Tighten the straps and wires (58) to the engine..
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Illustration 9 | g00502247 |
- Connect connector (57) to the hydraulic pump.
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Illustration 10 | g00502246 |
- Plug two wires (56) and (55) .
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Illustration 11 | g00502244 |
- Connect two connectors (54) .
- Connect wire (53). Install the wire and nut (52) .
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Illustration 12 | g00502219 |
- Install the wire assembly and nut (51) to the starter.
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Illustration 13 | g00502216 |
- Install the ground wire and bolt (50) to the starter.
- Connect wire assembly (48) to starter (49) .
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Illustration 14 | g00502215 |
- Connect the wire assembly and install nut (46) to the alternator.
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Illustration 15 | g00502211 |
- Connect wire assembly (47) to the alternator.
- Connect wire (45) to the engine.
- Install guard (44). Install washers (43) and three bolts to guard (44).
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Illustration 16 | g00502205 |
- Install guard (42). Install washers and two bolts (41) to guard (42) .
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Illustration 17 | g00502162 |
- Install three washers and bolts (40) to guard (41) .
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Illustration 18 | g00503008 |
- Install panel (39) to the engine. Install two washers and bolts (38) to panel (39) .
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Illustration 19 | g00502158 |
- Install ground wire (37). Install the washer and nut (36) to ground wire (37).
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Illustration 20 | g00502157 |
- Install plate (35). Install two washers and bolts (34) to plate (35).
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Illustration 21 | g00502155 |
- Install battery holder (33). Install three washers and bolts (32) to the battery holder.
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Illustration 22 | g00502152 |
- Install guard (30). Install three washers and bolts (31) to the front guard (30). Install four washers and bolts (29) to the top guard (30), as shown.
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Illustration 23 | g00502150 |
- Install wire (28). Install two washers and bolts (27).
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Illustration 24 | g00502146 |
- Install guard (26). Install five washers and bolts (25) to guard (26).
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Illustration 25 | g00502144 |
- Install plastic clip (24). Install two washers and bolts (23) to plastic clip (24) .
- Install hose (22) to the engine. Tighten two clamps (21) to the hose.
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Illustration 26 | g00502077 |
- Install exhaust pipe (20). Install three washers and bolts (19) to exhaust pipe (20).
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Illustration 27 | g00502075 |
- Install two washers and bolts (17) to bracket (18) .
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Illustration 28 | g00502064 |
- Install two washers and bolts (16) to the bracket.
- Install hose (15) and tighten clamp (14) to the engine.
- Install fuel line (13) to the engine and tighten clamp (12) .
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Illustration 29 | g00502041 |
- Turn valve (11) in order to shut off fuel supply to the engine.
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Illustration 30 | g00502039 |
- Install the engine and the pumps. Turn on the fuel supply valve from the bottom of the fuel tank.
- Install two heater hoses (10) and tighten two clamps (9) .
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Illustration 31 | g00502786 |
- Connect lines (8) and (7) to the air conditioning compressor.
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Illustration 32 | g00502036 |
- Install hose (6) and tighten clamp (5) .
- Install bottom guard (4) to the machine. Install four washer and bolts (3) to bottom guard (4) .
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Illustration 33 | g00502031 |
- Install guard (2) to the machine. Install six washers (1) and bolts to the engine guard (2) .
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Illustration 34 | g00502029 |
End By:
- Install the radiator. Refer to Disassembly and Assembly, "Radiator - Remove and Install".
- Install the hydraulic oil cooler. Refer to Disassembly and AssemblySENR6776"Remove and Install Hydraulic Oil Cooler".
- Install the batteries. Refer to Disassembly and Assembly, "Batteries - Remove and Install".
- Install the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
- Install the hood. Refer to Disassembly and Assembly, "Hood - Remove and Install".
- Separate the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect".
- Refill the hydraulic tank with oil. Refer to Operation and Maintenance ManualSEBU6868"Remove and Install Hydraulic Oil Cooler".
- Refill the fuel tank. Refer to Operation and Maintenance ManualSEBU6868"Remove and Install - Fuel Tank".
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