Brake and Planetary - Assemble
Assembly Procedure
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Required Tools     | |||
Tool     | Part Number     | Part Description     | Qty     |
A     | 1U-5750     | Engine Repair Stand     | 1     |
A     | 1U-7558     | Transmission Mounting Arm     | 2     |
A     | 1P-1863     | Snap Ring Pliers     | 1     |
Note: Cleanliness is an important factor. Before the assembly procedure, the interior of the component should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism.
- Install bushing (16) and planetary gear (17) to planetary carrier (12) .
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Illustration 1 | g00505322 |
- Install two washers (18) and (15) to the planetary carrier.
- Insert shaft (14) through the planetary housing.
- Repeat step 1 through 3 for the other two planetary gears.
- Install spring pin (13) to planetary carrier (12). This will secure the entire planetary gear and bushing assembly.
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Illustration 2 | g00505318 |
- Install planetary assembly (12) to the axle housing.
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Illustration 3 | g00505314 |
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Illustration 4 | g00505316 |
- Use Tooling (B) to install snap ring (11) to the end of the axle shaft. This will allow the planetary gear assembly to be in place.
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Illustration 5 | g00505313 |
- Attach axle housing (10) to Tooling (A) .
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Illustration 6 | g00505310 |
- Install O-ring (9) to the differential housing.
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Illustration 7 | g00505305 |
- Install O-ring (8) to piston (7) .
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Illustration 8 | g00505262 |
- Install piston (7) to the differential housing.
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Illustration 9 | g00505250 |
- Install friction plate (6) and stub shaft (5) to the differential housing.
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Illustration 10 | g00505249 |
- Install plate (4) to the differential housing.
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Illustration 11 | g00505248 |
- Use a suitable lifting device (1) to tighten the axle housing, as shown. Attach the differential housing to the engine repair stand. Install twelve bolts (2) and tighten to a torque of 122 N·m (90 lb ft) to the differential housing and axle housing (3). Weight of the axle housing assembly is 57 kg (126 lb).
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Illustration 12 | g00494595 |
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Illustration 13 | g00494594 |
- Install the plug and refill the hydraulic oil into the differential housing. The capacity of the fixed axle is 9 L (2.4 US gal). Refer to Operation and Maintenance Manual, SEBU6868 for the correct procedure.
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Illustration 14 | g00505394 |
End By:
- Install the axle. Refer to Disassembly and Assembly, "Fixed Axle - Install".
- Install the rim and the tire. Refer to Disassembly and Assembly, "Tire and Rim - Remove and Install".
- Install the drive shaft. Refer to Disassembly and Assembly, "Drive shaft - Remove and Install".
- Separate the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect".
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