Removal Procedure
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Table 1
Tools Needed     |
Tool     |
Part Number     |
Part Description     |
Qty     |
A     |
6V-2156     |
Link Bracket     |
1     |
Start By:
- Remove the fuel tank. Refer to Disassembly and Assembly, SENR6768-01, "Fuel Tank - Remove".
- Remove the air cleaner. Refer to Disassembly and Assembly, SENR6768-01, "Air Cleaner - Remove and Install".
- Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release".
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Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system. Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. |
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NOTICE |
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose of all fluids according to local regulations and mandates. |
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- Drain the oil from the hydraulic tank into a suitable container.
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Illustration 1 | g00479624 |
- Loosen clamp (2) and nut (3). Remove hose (1) and tube assembly (4) .
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Illustration 2 | g00479625 |
- Remove bolts (5) and the washers. Remove clamps (6). Remove bolt (7), the washer and the clip.
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Illustration 3 | g00479626 |
Note: Note the location of hoses (8), (9), (10) and (11) for installation purposes.
- Remove hose assemblies (8) and (9) .
- Remove four bolts (12), the washers and flange assemblies (13) from hose assembly (10) .
- Remove clips (16) .
- Remove four bolts (14), the washers and the flange assemblies (15) from hose assembly (11) .
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Illustration 4 | g00479627 |
- Loosen nut (18) and nut (20). Remove tube assembly (17). Remove tee fitting (19) .
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Illustration 5 | g00479628 |
Note: Note the location of hoses for installation purposes.
- Loosen nut (23). Remove tube assembly (22). Remove hose assemblies (21), (24), (25), (26) and (27) .
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Illustration 6 | g00479629 |
- Remove wiring assembly (28) from the hydraulic tank.
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Illustration 7 | g00479630 |
- Install tooling (A), a lifting strap and a hoist onto the hydraulic tank.
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Illustration 8 | g00479632 |
- Remove two bolts (29) and the washers that retain the bottom of the hydraulic tank to the machine. Disconnect wiring assembly (31). Move clip (30) out of the way.
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Illustration 9 | g00479633 |
- Remove the two bolts (32) and the washers that retain the side of the hydraulic tank to the machine.
- Remove the hydraulic tank. The weight of the hydraulic tank is 78 kg (170 lb).