3306C Truck Engine Caterpillar


Exhaust Manifold - Remove and Install

Usage:

3306C 2AZ

Removal Procedure

Start By:

  1. Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove" .
  2. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines - Remove and Install" .


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.





    Illustration 1g00472152

    Typical Example

  1. Remove two bolts (2) and the washers. Remove shield (1) .



    Illustration 2g00472157

    Typical Example

  1. Loosen twelve exhaust manifold nuts (3) and remove exhaust manifold assembly (4) .



    Illustration 3g00472159

    Typical Example

  1. If necessary, remove twelve exhaust manifold nuts (3) and washers (5) . Remove three gaskets (6) and two brackets (7) . Remove twelve studs (8) .



    Illustration 4g00472162

    Typical Example

  1. Remove the front and rear manifolds (9) and (10) from the center manifold (11) .

Installation Procedure


NOTICE

Keep all parts clean from contaminants.

Contaminants may cause rapid wear and shortened component life.





    Illustration 5g00472162

    Typical Example

  1. Install the front and rear manifolds (9) and (10) in position in the center manifold (11) .



    Illustration 6g00472159

    Typical Example

  1. If twelve studs (8) were removed, apply 5P-3931 Anti-Seize Compound on both ends of the twelve studs and tighten the twelve studs to a torque of 27 ± 4 N·m (20 ± 3 lb ft) .

  1. Put three gaskets (6) , two brackets (7) and washers (5) in position on the manifold.



    Illustration 7g00472157

    Typical Example

  1. Put exhaust manifold nuts (3) in position on the manifold. Put exhaust manifold assembly (4) in position and tighten exhaust manifold nuts (3) to a torque of 47 ± 4 N·m (35 ± 3 lb ft) .



    Illustration 8g00472152

    Typical Example

  1. Install shield (1) , bolts (2) and the washers.

End By:

  1. Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines - Remove and Install" .
  2. Install the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Install" .
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