Exhaust Manifold - Remove and Install
Removal Procedure
Start By:
- Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove" .
- Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines - Remove and Install" .
Show/hide table
NOTICE |
---|
Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Remove two bolts (2) and the washers. Remove shield (1) .
Show/hide table
Illustration 1 | g00472152 |
Typical Example |
- Loosen twelve exhaust manifold nuts (3) and remove exhaust manifold assembly (4) .
Show/hide table
Illustration 2 | g00472157 |
Typical Example |
- If necessary, remove twelve exhaust manifold nuts (3) and washers (5) . Remove three gaskets (6) and two brackets (7) . Remove twelve studs (8) .
Show/hide table
Illustration 3 | g00472159 |
Typical Example |
- Remove the front and rear manifolds (9) and (10) from the center manifold (11) .
Show/hide table
Illustration 4 | g00472162 |
Typical Example |
Installation Procedure
Show/hide table
NOTICE |
---|
Keep all parts clean from contaminants. Contaminants may cause rapid wear and shortened component life. |
- Install the front and rear manifolds (9) and (10) in position in the center manifold (11) .
Show/hide table
Illustration 5 | g00472162 |
Typical Example |
- If twelve studs (8) were removed, apply 5P-3931 Anti-Seize Compound on both ends of the twelve studs and tighten the twelve studs to a torque of 27 ± 4 N·m (20 ± 3 lb ft) .
Show/hide table
Illustration 6 | g00472159 |
Typical Example |
- Put three gaskets (6) , two brackets (7) and washers (5) in position on the manifold.
- Put exhaust manifold nuts (3) in position on the manifold. Put exhaust manifold assembly (4) in position and tighten exhaust manifold nuts (3) to a torque of 47 ± 4 N·m (35 ± 3 lb ft) .
Show/hide table
Illustration 7 | g00472157 |
Typical Example |
- Install shield (1) , bolts (2) and the washers.
Show/hide table
Illustration 8 | g00472152 |
Typical Example |
End By:
- Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines - Remove and Install" .
- Install the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Install" .
Caterpillar Information System:
3406E, C-10 and C-12 Truck Engines Belt Tensioner - Inspect
G3612 and G3616 Engines Engine Design
3306C Truck Engine Turbocharger Wastegate - Remove and Install
G3612 and G3616 Engines Engine Design
3406E, C-10, C-12, C-15, C-16 Truck Engines Engine Oil Level Gauge - Calibrate - C-10 and C-12 Engines Only
3406E, C-10, C-12, C-15, C-16 Truck Engines Cylinder Head Grounding Stud - Inspect/Clean/Tighten
3406E, C-10, C-12, C-15, C-16 Truck Engines Engine Oil Level - Check
G3606 and G3608 Engines Air Lines
3306C Truck Engine Turbocharger - Assemble
3306C Truck Engine Turbocharger - Disassemble
G3606 and G3608 Engines Exhaust Bypass Valve
3306C Truck Engine Turbocharger - Install
3306C Truck Engine Water Temperature Regulator - Remove and Install
3406E, C-10, C-12, C-15, C-16 Truck Engines Engine Oil and Filter - Change
3306C Truck Engine Water Pump - Remove
3306C Truck Engine Water Pump - Install
3304B and 3306B Engines for Caterpillar Built Machines Water Pump - Disassemble
3304B and 3306B Engines for Caterpillar Built Machines Water Pump - Assemble
3408E and 3412E Engines for Caterpillar Built Machines Bearing Clearance - Check
3306B Industrial Engine Piston Cooling Jets - Remove and Install
3176C and 3196 Industrial Engines Belt Tensioner
3306C Truck Engine Crankshaft - Remove
3306C Truck Engine Crankshaft - Install
3176C and 3196 Engines for Caterpillar Built Machines Engine Oil Filter Base