740 Articulated Truck, 768C, 769C, 769D, 772B, 773B, 773D, 773E, 773F, 776, 776B, 776C, 776D, 777, 777B, 777C, 777D, 777F, 784B, 784C, 785, 785B, 785C, 785D, 789, 789B, 789C, 789D, 793, 793B, 793C and 793D Off-Highway Trucks and 771C, 771D, 775B, 775 Caterpillar


Machine Preparation for Troubleshooting

Usage:

769C 01X
本节故障诊断和排除指南只针对 TCS 的液压系统部分。

这一部分的前提是 TCS 阀正常通电。 所有故障均由阀线圈、阀或主要减压滑阀所致。

查看 TCS 阀的液压管线,确保管线连接正确。 TCS 阀上铸有标记以指示如何正确连接。 "PS"代表泵信号管线。 该管线须连接到停车和辅助制动阀进口端的泵供油管线上。 "P"代表泵供油管线。 该管线须连接到停车和辅助制动出口端。 "D"代表 TCS 阀的排放管线。 该管线须连接到机油回路上。 "L"代表左停车制动器的停车制动器松放管线。 "R"代表右停车制动器的停车制动器松放管线。

注: 用于停车制动器松放系统的机油内不得有空气。 如果系统中存在空气,会阻碍制动器的完全接合。 如果 TCS 中存在空气,会延长响应时间。 有关具体机器的排除停车制动器松放系统中空气的程序,请参考测试和调整, "空气系统和制动器"部分。

------ WARNING! ------

卡车车斗必须完全升起,以便进行操作检查。 确保已正确安装车斗固定销或固定缆线。 为了防止人身伤害和对车斗固定销或固定缆线造成损害,请断开举升控制杆。





图 1g00319805

已断开的举升控制杆




图 2g00319806

已断开的举升控制杆

( 793C)




图 3g00319807

安装在卡车车斗上的固定销




图 4g00319808

安装好的固定缆线




图 5g00730191

系统示意图

(1) 左传动轴转速传感器

(2) 左后制动器

(3) 左后停车制动器弹簧

(4) TCS 阀

(5) 排放止回球阀弹簧

(6) 排放止回球阀

(7) 排放止回球阀信号活塞

(8) 信号油

(9) 行车制动器气压开关

(10) 减速器气压开关

(11) 测试模式开关

(12) 左制动器减压滑阀

(13) 左侧减压滑阀的减震止回球阀

(14) 右侧减压滑阀

(15) 右侧减压滑阀的减震止回球阀

(16) 变速箱输出轴转速传感器

(17) 牵引力控制系统电子控制模块

(18) 停车和辅助制动器止回球阀

(19) 左制动器回路节流孔

(20) 右制动器回路节流孔

(21) 可更换的控制回路滤网(40 微米)

(22) 比例电磁阀(流量控制)

(23) 比例电磁阀信号(左制动器)

(24) 选择器电磁阀信号(右制动器)

(25) 选择器电磁阀

(26) 停车和辅助制动器阀

(27) 停车制动器和辅助制动器气压

(28) 流回液压油箱的油流

(29) 流回安全阀

(30) 右传动轴转速传感器

(31) 停车制动器松放油泵段

(32) 停车制动器松放油的滤清器

(33) 停车制动器松放油供油线

(34) 右后制动器

(35) 右后停车制动器弹簧

(36) 变速箱转速分配器

(37) 排放止回球阀的止块

(D) 流向油箱的排放机油

(L) 左停车制动器松放油

(P) 来自停车制动器松放泵段的供油

(R) 右停车制动器松放油

Caterpillar Information System:

789B Off-Highway Truck Hydraulic System Hoist Control - Adjust
793B Off-Highway Truck Hoist, Torque Converter and Brake Tank Oil Level - Check
793B Off-Highway Truck Window - Clean
793B Off-Highway Truck Dimmer and Horn Switch
793B Off-Highway Truck Hoist, Torque Converter and Brake Tank Oil - Change
3500 Generator Sets Engine Crankcase Breather - Clean
416C, 426C, 428C, 436C and 438C Backhoe Loaders Hydraulic and Steering System Control Valve (Swing)
793B Off-Highway Truck Hoist, Torque Converter and Brake Tank Suction Screen - Inspect/Clean/Replace
793B Off-Highway Truck Hoist Screens - Clean
740 Articulated Truck, 768C, 769C, 769D, 772B, 773B, 773D, 773E, 773F, 776, 776B, 776C, 776D, 777, 777B, 777C, 777D, 777F, 784B, 784C, 785, 785B, 785C, 785D, 789, 789B, 789C, 789D, 793, 793B, 793C and 793D Off-Highway Trucks and 771C, 771D, 775B, 775 Lamp Checks
793B Off-Highway Truck Fuel System Secondary Filter - Replace
966G and 972G Wheel Loaders Power Train Relief Valve (Transmission Hydraulic Control) - Disassemble
789C Off-Highway Truck Air/Hydraulic Cylinder Breather - Clean
3306C Engines for Caterpillar Built Machines Automatic Timing Advance Unit
793B Off-Highway Truck Parking Brake Release Oil Filter - Replace
Challenger 35, Challenger 45 and Challenger 55 Agricultural Tractors Hydraulic System Oil Level - Check
793B Off-Highway Truck Hydraulic System Hoist Cylinder Performance - Test
793B Off-Highway Truck Window Wiper - Inspect/Replace
966G and 972G Wheel Loaders Power Train Relief Valve (Transmission Hydraulic Control) - Assemble
416C, 426C, 428C, 436C and 438C Backhoe Loaders Hydraulic and Steering System Control Valve (Boom)
793B Off-Highway Truck Service Brakes - Inspect
793B Off-Highway Truck Steering Accumulator - Check
Challenger 35, Challenger 45 and Challenger 55 Agricultural Tractors Fuses - Replace
950G and 962G Wheel Loaders and IT62G Integrated Toolcarrier Power Train Modulating Valve (Transmission Clutch) - Remove
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