3406E Truck Engine Caterpillar


Cylinder Liner

Usage:

3406E 1LW

1LW1-UP




Illustration 1g00288159

The following steps are for installing the cylinder liner into the cylinder block.

  1. Apply liquid soap on the cylinder block liner bore surfaces. Apply liquid soap on the rubber seals on the lower part of the cylinder liner.

  1. Put the filler band completely in clean engine oil for a moment.

  1. Install the filler band (3) in the groove under the liner flange without delay.

  1. Install the liner in the bore immediately, before the filler band expands.

(1) Bore in new liner ... 137.185 ± 0.025 mm (5.4010 ± 0.0010 inch)

(2) Thickness of flange on liner ... 8.890 ± 0.020 mm (0.3500 ± 0.0008 inch)

The minimum thickness of the part that can be used again is the following value. ... 8.870 mm (0.3492 inch)

(3) Filler band

Note: Refer to Guideline For Reusable Parts, SEBF8049 and Pistons And Cylinder Liners, SEBF8068.

5DS1-UP




Illustration 2g00288159

The following steps are for installing the cylinder liner into the cylinder block.

  1. Apply liquid soap on the cylinder block liner bore surfaces. Apply liquid soap on the rubber seals on the lower part of the cylinder liner.

  1. Put the filler band completely in clean engine oil for a moment.

  1. Install the filler band (3) in the groove under the liner flange without delay.

  1. Install the liner in the bore immediately, before the filler band expands.

(1) Bore in new liner ... 139.685 ± 0.025 mm (5.4994 ± 0.0010 inch)

(2) Thickness of flange on liner ... 8.890 ± 0.020 mm (0.3500 ± 0.0008 inch)

The minimum thickness of the part that can be used again is the following value. ... 8.870 mm (0.3492 inch)

(3) Filler band

Note: Refer to Guideline For Reusable Parts, SEBF8049 and Pistons And Cylinder Liners, SEBF8068.

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