PRODUCT SUPPORT PROGRAM FOR UPDATING SOFTWARE ON CERTAIN 07 MODEL YEAR C13 AND C15 ON-HIGHWAY TRUCK ENGINES Caterpillar


PRODUCT SUPPORT PROGRAM FOR UPDATING SOFTWARE ON CERTAIN 07 MODEL YEAR C13 AND C15 ON-HIGHWAY TRUCK ENGINES

Usage:

REBE2074-02

11Jun2007
(Revised 07Aug2007)


U-250
A-316
D-314
O-229
TT-15

 
Before/After
  
  

PRODUCT SUPPORT PROGRAM FOR UPDATING SOFTWARE ON CERTAIN 07 MODEL YEAR C13 AND C15 ON-HIGHWAY TRUCK ENGINES

7620 1901 1902
PS42429
NOTE:

This Program must be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS42429" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.

NOTE:

The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

 
NOTE:

This Revised Service Letter replaces the 11 June, 2007 Service Letter. Changes have been made to Action Required.


TERMINATION DATE

30Jun2008

PROBLEM

Updates to certain C13 and C15 truck software include enhanced diagnostic reporting and increased Caterpillar Regeneration System (CRS) robustness.

AFFECTED PRODUCT

Model Identification Number
C13  LEE01000-01001, 1007, 1017-1031, 1033-1037, 1039, 1041-1135, 1153-1196, 1198, 1201-1224, 1226-1228, 1230-1233, 1235-1237, 1239-1359, 1363, 1366-1369, 1371-1386, 1388-1426, 1428-1429, 1431-1436, 1438-1442, 1444-1472, 1474-1486, 1488-1493, 1495-1496, 1498, 1500-1506, 1508, 1511, 1513, 1515-1586, 1588-1607, 1609-1613, 1615-1618, 1620-1624, 1626-1629, 1631-1637, 1639-1646, 1648-1657, 1659-1669, 1673, 1683-1684, 1687-1689, 1691-1692, 1694-1695, 1698, 1700, 1702-1713, 1717, 1720, 1723, 1725, 1727, 1730-1731, 1733-1736, 1739, 1741, 1743, 1749, 1751-1752, 1756, 1758-1759, 1763, 1769, 1772, 1778-1779, 1781, 1783, 1785, 1787, 1789, 1791-1793, 1800, 1802-1814, 1816-1835, 1837-1856, 1858-1868, 1870-1871, 1873-1904, 1906-1913, 1915-1940, 1942-1989, 1991-2030, 2035-2041, 2044-2048, 2050-2054, 2056-2058, 2060, 2063-2064, 2066, 2068-2070, 2072-2106, 2108-2112, 2114-2139, 2141-2161, 2163-2169, 2171-2174, 2176, 2178-2184, 2186-2214, 2216-2226, 2228-2261, 2264-2266, 2269-2272, 2274, 2276-2279, 2282-2293, 2295-2296, 2298-2300, 2303-2304, 2307-2324, 2326-2331, 2333-2336, 2338-2342, 2344, 2346-2347, 2350-2361, 2363-2367, 2369-2371, 2373-2374, 2376-2377, 2379-2381, 2386-2397, 2399, 2402-2404, 2406-2411, 2414-2417, 2419, 2421, 2423, 2425, 2427, 2429-2435, 2437, 2439, 2442-2444, 2446-2457, 2459-2537, 2539-2559, 2561-2581, 2583-2604, 2606-2609, 2611, 2613-2625, 2627-2641, 2643, 2645-2653, 2655, 2657-2661, 2663-2667, 2669-2671, 2673, 2675-2685, 2687-2691, 2694-2696, 2698-2700, 2702, 2704, 2706-2708, 2711-2715, 2717, 2720-2723, 2725, 2727-2730, 2733-2736, 2739-2747, 2749, 2755-2756, 2762-2763, 2767-2768, 2771, 2773, 2777-2778, 2789-2790, 2792-2800, 2802-2803, 2805, 2807-2808, 2810, 2812, 2816-2820, 2823-2827, 2831, 2842, 2844-2847, 2853, 2863, 2865-2869, 2871, 2875-2877, 2880, 2882, 2888, 2891-2894, 2896, 2904, 2906, 2908, 2913-2917, 2919-2920, 2922-2923, 2925-2926, 2928, 2931-2934, 2938-2940, 2942-2948, 2950, 2953-2954, 2957-2960, 2962, 2964, 2969-2970, 2972, 2974-2975, 2977-2980, 2982, 2985-2988, 2991-2997, 2999-3003, 3006-3008, 3010-3011, 3017, 3021-3022, 3026-3029, 3031, 3033-3036, 3044-3045, 3052, 3054, 3056, 3060-3061, 3065, 3067-3069, 3072-3073, 3075, 3077-3159, 3161-3164, 3166-3211, 3213-3463, 3465-3673, 3675-3699, 3701-3870, 3872-3880, 3882-3911, 3913-4107, 4109-4466
C15  SDP01100-01101, 1103-1118, 1129-1168, 1173-1187, 1189-1196, 1198-1202, 1204-1211, 1213-1216, 1220-1221, 1223-1225, 1227-1290, 1292-1305, 1307-1315, 1317-1322, 1324-1477, 1483-2278, 2292-2293, 2298-2300, 2303-2304, 2307, 2310-2312, 2317, 2319-2321, 2323-2325, 2327-2352, 2354, 2356-2361, 2366-2375, 2377, 2380, 2382-2385, 2387-2391, 2396, 2398-2402, 2404, 2410-2412, 2414-2415, 2423-2426, 2428-2432, 2434, 2437, 2439-2440, 2442, 2446-2447, 2449, 2451, 2454, 2457-2460, 2462, 2464, 2467-2475, 2477-2479, 2482, 2484, 2490-2590, 2592-2695, 2697-2708, 2710-2798, 2800-2822, 2825-2851, 2853-2866, 2868-2874, 2876-2923, 2925-2957, 2959-2982, 2984-2992, 2994-3011, 3013-3027, 3029-3058, 3060-3161, 3163-3285, 3287-3315, 3317-3341, 3343-3355, 3357-3363, 3365-3368, 3370, 3372, 3374-3382, 3384-3410, 3412-3421, 3423-3426, 3428-3446, 3448-3464, 3466-3477, 3479-3572, 3574-3592, 3594-3606, 3608-3622, 3624-3632, 3634-3649, 3651-3655, 3657-3663, 3665-3666, 3668-3670, 3672-3676, 3678-3693, 3695-3699, 3701-3705, 3707-3711, 3713-3716, 3718-3730, 3732-3734, 3738-3748, 3750-3769, 3771-3779, 3781-3783, 3785-3790, 3792-3793, 3795-3807, 3810-3815, 3817-3821, 3823-3833, 3835, 3837, 3840-3847, 3849-3854, 3856-3861, 3865-3870, 3872, 3874-3875, 3878-3889, 3891-3906, 3908-3909, 3911, 3913-3921, 3923-3933, 3936-3945, 3947-3965, 3967-3974, 3976-3992, 3994-4000, 4002-4018, 4021-4023, 4026-4027, 4029, 4031, 4033-4035, 4037, 4039, 4041-4043, 4045, 4047-4048, 4053-4055, 4057-4058, 4060-4061, 4063-4064, 4066-4067, 4069-4071, 4076-4079, 4081-4082, 4085, 4092-4093, 4100, 4102-4104, 4106-4109, 4111-4129, 4131-4137, 4139-4140, 4142-4143, 4146-4151, 4154-4158, 4160-4161, 4164-4173, 4176-4179, 4181-4187, 4189, 4191-4193, 4195-4197, 4199-4202, 4204, 4206-4207, 4210, 4213, 4215-4216, 4219-4224, 4226-4227, 4229-4231, 4234, 4236-4243, 4246, 4248-4253, 4255-4256, 4259, 4261-4262, 4264, 4266, 4270-4276, 4278-4283, 4285-4289, 4291, 4293, 4295-4301, 4305-4307, 4309-4310, 4312, 4315-4316, 4319, 4321-4334, 4337-4339, 4341-4345, 4347-4377, 4380, 4382-4384, 4386, 4388, 4391-4392, 4394-4395, 4406-4411, 4413, 4417-4419, 4421, 4423, 4426-4429, 4431-4436, 4438-4442, 4445, 4447, 4449-4455, 4457-4465, 4468-4479, 4481-4483, 4487-4490, 4492-4501, 4503, 4505, 4508-4509, 4512, 4514, 4516, 4518-4521, 4523, 4526-4527, 4529-4531, 4534-4541, 4543-4547, 4549-4559, 4561-4566, 4568-4593, 4595-4605, 4607-4609, 4611, 4613-4615, 4617-4830, 4832-4839, 4841-4845, 4847-4860, 4862-4866, 4868-4896, 4898-4909, 4911-4942, 4944-4960, 4962-4993, 4995-5002, 5004-5008, 5010-5026, 5028-5068, 5070-5108, 5110-5202, 5204-5213, 5215-5236, 5238-5301, 5303-5396, 5398-5406, 5408-5483, 5485-5521, 5523, 5526-5534, 5536-5543, 5546-5549, 5551-5587, 5589-5667, 5669-5822

PARTS NEEDED

Qty

Part Number Description
1 3142915 SOFTWARE GP-ELEK
1 3142916 SOFTWARE GP-ELEK
1 3142917 SOFTWARE GP-ELEK
1 3142918 SOFTWARE GP-ELEK
1 3142919 SOFTWARE GP-ELEK
1 3142921 SOFTWARE GP-ELEK
1 3142923 SOFTWARE GP-ELEK
1 3142924 SOFTWARE GP-ELEK
1 3142926 SOFTWARE GP-ELEK
1 3142927 SOFTWARE GP-ELEK
1 3142929 SOFTWARE GP-ELEK
1 3142930 SOFTWARE GP-ELEK
1 3142932 SOFTWARE GP-ELEK
1 3142934 SOFTWARE GP-ELEK
1 3142935 SOFTWARE GP-ELEK
1 3142937 SOFTWARE GP-ELEK
1 3142938 SOFTWARE GP-ELEK
1 3142940 SOFTWARE GP-ELEK
1 3142941 SOFTWARE GP-ELEK
1 3143431 SOFTWARE GP-ELEK
1 3143432 SOFTWARE GP-ELEK
1 3143433 SOFTWARE GP-ELEK
1 3143434 SOFTWARE GP-ELEK
1 3143435 SOFTWARE GP-ELEK
1 3143436 SOFTWARE GP-ELEK
1 3143437 SOFTWARE GP-ELEK
1 3143438 SOFTWARE GP-ELEK
1 3143439 SOFTWARE GP-ELEK
1 3143440 SOFTWARE GP-ELEK
1 3143442 SOFTWARE GP-ELEK
1 3143444 SOFTWARE GP-ELEK
1 3143446 SOFTWARE GP-ELEK
1 3143448 SOFTWARE GP-ELEK
1 3143450 SOFTWARE GP-ELEK
1 3143451 SOFTWARE GP-ELEK
1 3143452 SOFTWARE GP-ELEK
1 3143453 SOFTWARE GP-ELEK
1 3143454 SOFTWARE GP-ELEK
1 3143455 SOFTWARE GP-ELEK
1 3143456 SOFTWARE GP-ELEK
1 3143457 SOFTWARE GP-ELEK
1 3143458 SOFTWARE GP-ELEK
1 3143459 SOFTWARE GP-ELEK
1 3143460 SOFTWARE GP-ELEK

ACTION REQUIRED

Using Caterpillar Electronic Technician (ET) 2007B or newer, connect to the ECM with Dual Data Link function (J1939 and ATA). If Dual Data Link is not enabled the diagnostic and service tests will not function properly. ET 2007B or newer is required to perform this update correctly.

Determine the Electronic Control Module (ECM) Personality Module Part Number. If the ECM Personality Module Part Number currently installed on the truck is not the same as the Part Number listed on SISWeb, the truck must be flashed with the correct ECM Personality Module Part Number. After determining the correct ECM software to be flashed, download the correct Personality Module Software from SISWeb and save the software file on your service tool computer.

Using ET, connect to the engine ECM. Copy the current engine ECM Configuration. This will save the customer configuration and injector trim codes. Before taking this replacement file, make sure the dashboard display in ET is disabled or the file may not copy injector trim files correctly.

To shut the dashboard display off, toggle the dashboard display button in the lower right hand corner of the active diagnostics or ECM summary windows in ET. The service tool dashboard should be red when disabled. Disconnect ET from the engine ECM by clicking on the disconnect button at the top of the ET screen and then reconnect.

In ET, click on the "Service" drop down menu and select "Configuration" then "Copy Configuration/ECM Replacement". Save this file to be used later in the procedure. Using the "Reset All" button, clear all Active Diagnostic Codes.

Connect to the ECM with "WinFlash". Select the new Personality Module Software Part Number, begin the flashing process. After the flash process is complete reconnect with ET. Review the "Configuration" to ensure Injector trim files and other configurable parameters are correct. A 630-02 code will be active after updating the ECM. To clear this active code you must manually configure the vehicle voltage selection parameter using Electronic Technician (ET). Other configuration parameters can be restored by uploading the ECM replacement file saved earlier in this procedure.

Changes in how diagnostic codes are triggered may cause new active codes to appear after flashing the new software file. If the service letter is being performed proactively, flashing and any additional repairs performed to correct new active codes caused by flashing the new software should be submitted to warranty using PD code 56.

Run the truck to ensure proper operation.

Return truck to service.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts %
Labor Hrs%
Parts %
Labor Hrs%
Parts %
Labor Hrs%
0-24 mo 
100.0%
100.0%
0.0%
0.0%
0.0%
0.0%
 NOTE: This is a 0.5-hour job



PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
 
 
 

Caterpillar Information System:

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