3208 TRUCK ENGINE Caterpillar


Fuel Injection Pump Housing

Usage:

Disassemble Fuel Injection Pump Housing

start by:

a) remove fuel injection pumps

b) separation of governor from fuel injection pump housing

c) remove fuel transfer pump

1. Loosen the screws that hold the levers to the shaft assembly.

2. Remove screw (1) that holds lever assembly (2) to the shaft assembly.

3. Remove shaft assembly (5) from the housing and remove levers (3) and lever assembly (2).

4. Loosen the screws that hold levers (6) to the shaft.

5. Remove the screw that holds lever (4) to the shaft.

6. Remove shaft (7) from the housing and remove the levers.

7. Remove the lifter and roller assemblies (8) from the housing with a magnet.

NOTE: Put identification on lifters (10) and rollers (9) for installation in their respective bores in the housing.

8. Remove camshaft (11) from the housing.


NOTICE

Do not use a force to remove the camshaft. Turn the camshaft to permit the free passage of the camshaft by bosses (12) in the housing.


Assemble Fuel Injection Pump Housing

1. Install camshaft (1) in the housing.


NOTICE

Do not use a force to install the camshaft. Turn the camshaft to permit the free passage of the camshaft by the bosses in the housing.


2. Install the lifter and roller assemblies (2) in their respective bores in the housing with a magnet.

NOTE: Install the lifters with their grooves in alignment with pins (3) in the housing.

3. Put shaft (4) in the housing. Slide levers (6) and lever (5) on to the shaft in the sequence shown. Push the shaft into position in the housing.

4. Install the screw that holds lever (5) to the shaft. Tighten the screw to a torque of 24 ± 2 lb. in. (2.8 ± 0.2 N·m).

NOTE: Use 5P7253 Socket Assembly to tighten the screw.

5. Put shaft assembly (7) in the housing. Slide levers (9) and lever assembly (8) on to the shaft in the sequence shown. Push the shaft assembly into position in the housing.

6. Install the screw that holds lever assembly (8) to the shaft assembly. Tighten the screw to a torque of 24 ± 2 lb. in. (2.8 ± 0.2 N·m).

NOTE: Use 5P7253 Socket Assembly to tighten the screw.

end by:

a) make adjustments to the sleeve control shafts (see TESTING AND ADJUSTING)

b) install fuel transfer pump

c) connection of governor to fuel injection pump housing

d) install fuel injection pumps

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