PRODUCT SUPPORT PROGRAM FOR REPLACING A CONTROL GROUP AND RECALIBRATING THE RACK POSITION SENSOR ON CERTAIN 3512 ENGINES Caterpillar


PRODUCT SUPPORT PROGRAM FOR REPLACING A CONTROL GROUP AND RECALIBRATING THE RACK POSITION SENSOR ON CERTAIN 3512 ENGINES

Usage:

SEBE8866

August 2, 2004
U-229
A-159
D-176
O-197


 
Before or
after failure

PRODUCT SUPPORT PROGRAM FOR REPLACING A CONTROL GROUP AND RECALIBRATING THE RACK POSITION SENSOR ON CERTAIN 3512 ENGINES

7620
PS41616
NOTE: This Program can be administered either before or after failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS41616" as the Part number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and use "T" as the SIMS Description Code. If administered after failure, use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.

NOTE: Although this Program is to be administered as described above on the Affected Product, parts should be removed from parts stock as soon as possible.

NOTE: The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.

TERMINATION DATE

August 31, 2005

PROBLEM

3512 PEEC ENGINES IN WELL FRACTURING OPERATION EXHIBIT LOW TORQUE CHARACTERISTICS IN THE 900 TO 1500 RPM RANGE.

AFFECTED PRODUCT

Model Identification Number
3512
1LM00023-248

PARTS NEEDED

Qty

Part Number Description
1 2310304 CONTROL GP

ACTION REQUIRED

See the attached Rework Procedure.

SERVICE CLAIM ALLOWANCES

Product smu/age whichever comes first
Caterpillar
Dealer Suggested
Customer Suggested
Parts
Labor Hrs
Parts
Labor Hrs
Parts
Labor Hrs
0-Unlimited
0-Unlimited mos
100%
2.0
0
0
0
0

- mos
33.3%
0
0
0
50%
0
NOTE: This is a 2.0?hr job.

PARTS DISPOSITION

Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

Attach. (1-Rework Procedure)

Rework Procedure

  1. Replace 161-8202 Control Group with 231-0304 Control Group.
  2. Recalibrate the Rack Position Sensor according to Troubleshooting Manual SENR6493.
  3. Recalibrate the rack actuator linkage according to Troubleshooting Manual SENR6493.
Note: The new 231-0403 software displays a sensor reading of 16.00 mm instead of 18.00 mm when it is at the calibrate position.

Caterpillar Information System:

PRODUCT IMPROVEMENT PROGRAM FOR INSTALLATION OF A CHECK VALVE KIT ON CERTAIN C7 AND C9 ENGINES PRODUCT IMPROVEMENT PROGRAM FOR INSTALLATION OF A CHECK VALVE KIT ON CERTAIN C7 AND C9 ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING THE EXHAUST ROCKER ARMS ON CERTAIN C15 TRUCK ENGINES EQUIPPED WITH COMPRESSION BRAKES PRODUCT SUPPORT PROGRAM FOR REPLACING THE EXHAUST ROCKER ARMS ON CERTAIN C15 TRUCK ENGINES EQUIPPED WITH COMPRESSION BRAKES
PRODUCT SUPPORT PROGRAM FOR REPAIRING A BROKEN CRANKSHAFT ON CERTAIN 3406E TRUCK ENGINES PRODUCT SUPPORT PROGRAM FOR REPAIRING A BROKEN CRANKSHAFT ON CERTAIN 3406E TRUCK ENGINES
PRODUCT SUPPORT PROGRAM FOR UPDATING SOFTWARE ON CERTAIN 3500B ENGINES PRODUCT SUPPORT PROGRAM FOR UPDATING SOFTWARE ON CERTAIN 3500B ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 225-8577, 225-8578, AND 225-8579 BEARINGS FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 225-8577, 225-8578, AND 225-8579 BEARINGS FROM DEALER PARTS STOCK
PRODUCT SUPPORT PROGRAM FOR REPLACING THE WEAR BARS IN THE 4Z6938 LINER GROUP OF CERTAIN MSD LL BODIES USED ON 793 OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR REPLACING THE WEAR BARS IN THE 4Z6938 LINER GROUP OF CERTAIN MSD LL BODIES USED ON 793 OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR EXCHANGING THE RUBBER BOOTS ON THE ALTERNATOR WIRING HARNESS ON CERTAIN 3508B, 3512B, AND 3516B ENGINES PRODUCT SUPPORT PROGRAM FOR EXCHANGING THE RUBBER BOOTS ON THE ALTERNATOR WIRING HARNESS ON CERTAIN 3508B, 3512B, AND 3516B ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING NEW SOFTWARE ON CERTAIN C9 TRUCK ENGINES PRODUCT IMPROVEMENT PROGRAM FOR INSTALLING NEW SOFTWARE ON CERTAIN C9 TRUCK ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING THE CYLINDER HEAD VALVE ROTATOR ON CERTAIN G3520C GENERATOR SETS PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING THE CYLINDER HEAD VALVE ROTATOR ON CERTAIN G3520C GENERATOR SETS
PRODUCT SUPPORT PROGRAM FOR INSTALLING NEW SOFTWARE FILES ON CERTAIN C7 ENGINES PRODUCT SUPPORT PROGRAM FOR INSTALLING NEW SOFTWARE FILES ON CERTAIN C7 ENGINES
PRODUCT SUPPORT PROGRAM FOR INSTALLING A HAND PRIMING FUEL PUMP ON CERTAIN C7, C9, C10, C11, C12, C13, C15, C16, C18, C30, C32, E90 3126, 3176, 3196, 3456, 3406, G3406, 3408 AND 3412 ENGINES PRODUCT SUPPORT PROGRAM FOR INSTALLING A HAND PRIMING FUEL PUMP ON CERTAIN C7, C9, C10, C11, C12, C13, C15, C16, C18, C30, C32, E90 3126, 3176, 3196, 3456, 3406, G3406, 3408 AND 3412 ENGINES
PRODUCT IMPROVEMENT PROGRAM REPLACING THE FUEL FILTER BASE ON CERTAIN 3508, 3508B, 3512, 3512B, 3516 AND 3516B ENGINES PRODUCT IMPROVEMENT PROGRAM REPLACING THE FUEL FILTER BASE ON CERTAIN 3508, 3508B, 3512, 3512B, 3516 AND 3516B ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING THE TURBO OIL SUPPLY LINES ON CERTAIN C15 ON-HIGHWAY TRUCK ENGINES PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING THE TURBO OIL SUPPLY LINES ON CERTAIN C15 ON-HIGHWAY TRUCK ENGINES
PRODUCT SUPPORT PROGRAM FOR UPDATING SOFTWARE FILES ON CERTAIN C10, C12, C15, AND C16 INDUSTRIAL ENGINES PRODUCT SUPPORT PROGRAM FOR UPDATING SOFTWARE FILES ON CERTAIN C10, C12, C15, AND C16 INDUSTRIAL ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPAIRING THE FUEL CONTROL ASSEMBLY ON SOME 3161 GOVERNORS PRODUCT IMPROVEMENT PROGRAM FOR REPAIRING THE FUEL CONTROL ASSEMBLY ON SOME 3161 GOVERNORS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE ROTOR IN THE ALTERNATOR ON CERTAIN 3116 AND 3126E TRUCK ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE ROTOR IN THE ALTERNATOR ON CERTAIN 3116 AND 3126E TRUCK ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE INJECTION ACTUATION PRESSURE SENSOR ON CERTAIN 3126E ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE INJECTION ACTUATION PRESSURE SENSOR ON CERTAIN 3126E ENGINES
PRODUCT SUPPORT PROGRAM FOR IMPROVING ACCELERATION ON 525HP C13 TRUCK ENGINES PRODUCT SUPPORT PROGRAM FOR IMPROVING ACCELERATION ON 525HP C13 TRUCK ENGINES
PRODUCT SUPPORT PROGRAM FOR CORRECTING THE BOLT HOLE ALIGNMENT ON THE PADS OF THE TRUCK BODIES FOR CERTAIN 773 AND 775 OFF-HIGHWAY TRUCKS PRODUCT SUPPORT PROGRAM FOR CORRECTING THE BOLT HOLE ALIGNMENT ON THE PADS OF THE TRUCK BODIES FOR CERTAIN 773 AND 775 OFF-HIGHWAY TRUCKS
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE CONVERTER MUFFLER HANGER CLAMPS ON CERTAIN 3126E TRUCK ENGINES PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE CONVERTER MUFFLER HANGER CLAMPS ON CERTAIN 3126E TRUCK ENGINES
PRODUCT IMPROVEMENT PROGRAM FOR PREVENTING POSSIBLE FUEL OR OIL LINE FAILURES ON CERTAIN C12 MARINE ENGINES PRODUCT IMPROVEMENT PROGRAM FOR PREVENTING POSSIBLE FUEL OR OIL LINE FAILURES ON CERTAIN C12 MARINE ENGINES
PRODUCT SUPPORT PROGRAM FOR REPLACING EXHAUST ROCKER ARMS ON CERTAIN C15 AND C16 TRUCK ENGINES EQUIPPED WITH JACOBS 340D COMPRESSION BRAKES PRODUCT SUPPORT PROGRAM FOR REPLACING EXHAUST ROCKER ARMS ON CERTAIN C15 AND C16 TRUCK ENGINES EQUIPPED WITH JACOBS 340D COMPRESSION BRAKES
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 185-6134 STUDS FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 185-6134 STUDS FROM DEALER PARTS STOCK
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 9M6193 CARTRIDGE SPRINGS FROM DEALER PARTS STOCK PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 9M6193 CARTRIDGE SPRINGS FROM DEALER PARTS STOCK
Back to top
The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.