PSP FOR FRONT TIMING GEAR FAILURES - 3208 TURBOCHARGED AFTERCOOLED MARINE ENGINES USED IN PLEASURE CRAFT APPLICATIONS - M AILED US AND CANADA, LIMITED CACO, COFA, CFEL, MARINE TEPS
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PSP FOR FRONT TIMING GEAR FAILURES - 3208 TURBOCHARGED AFTERCOOLED MARINE ENGINES USED IN PLEASURE CRAFT APPLICATIONS - M AILED US AND CANADA, LIMITED CACO, COFA, CFEL, MARINE TEPS
NOTE:   The information supplied in this service letter may not be valid after the termination date of this program.   Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
PRODUCT SUPPORT PROGRAM FOR FRONT TIMING GEAR FAILURES; 3208 TURBOCHARGED AFTERCOOLED MARINE ENGINES USED IN PLEASURE CRAFT APPLICATIONS, 1218, 1288, PS4036 U-95 A-51.1 AU-77 C-78 E-64 TM-8 NOTE: This Program can be administered after a failure or before a failure occurs as described in the "Action Required" section. The decision whether to apply the Program is made by the dealer. Contingent damage to the engine will be allowed, but must be explained on the claim. When reporting the repair, use "PS4036" as Part Number and "7755" as Group Number.
Termination Date
December 31, 1986
Problem
There have been some failures of the gear teeth on the engine camshaft gear assembly and/or fuel injection pump drive gear on later 3208TA Marine Engines. These are engines used in pleasure craft applications that are rated at 355 or 375 hp and have an 18.0 deg. BTC fuel injection timing (static) with no timing advance. (A solid gear is used instead of a timing advance unit.) Earlier 355 hp engines had a 15 deg. BTC fuel injection (static) timing with a 5 deg. automatic timing advance unit and are not included in this program. Current production engines now have a 15 deg. BTC fuel injection (static) timing and a 3.5 deg. automatic timing advance unit.
Affected Product
1Z3842-3869, 4041-5977, 5979-5981, 5983, 5990-6016, 6019-6024, 6029, 6031, 6032, 6034. if built to engine arrangements 1W9350 and 7W7500. NOTE: Some of these engines may have already been reworked. Engines that have been reworked can be identified by "15.0 deg. BTC Fuel Timing" stamped on the Engine Information Plate.
Parts Needed
1-9N5858 Camshaft (Fuel Pump) 1-7C2856 Gear and Weight As. 1-6V3795 Front Structure Gasket Kit 1-4W5140 Engine Information Plate 1-9L8016 Oil Pan Gasket
Action Required
If a failure occurs, the new parts should be installed. If an engine in a multi-engine application fails, the other engines may be reworked at the same time if they are in the Affected Product. It will be necessary to remove the engine front housing and the fuel injection pump to make the repairs. After the new parts have been installed recalibrate the fuel injection pump. With the installation of the new parts the fuel timing and performance specification number will change. Stamp the engine information on the new 4W5140 Plate. The new Fuel Timing and Performance Specification are shown in the chart. After the information has been stamped on the new plate, install the new plate over the existing engine information plate. Engine Horsepower Performance Specification Fuel Timing 355 hp 0T6441 15.0 BTC 375 hp 0T6428 15.0 BTC WARRANTY ALLOWANCES Caterpillar Dealer Suggested Customer Suggested Parts Labor Hr. Parts Labor Hr. Parts Labor (C/L) (Sell) (C/L) (Sell) 100% 18.5 0 0 0 0 NOTE: The labor shown is the time allowed to install the new parts when the engine is out of the hull. Additional time will be allowed to disconnect and reconnect the engine to the driven equipment. This additional time must be explained in the claim.
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Caterpillar Information System:
PSP FOR CRACKS IN 4N919 OIL PANS - 3406 AND 3406B TRUCK ENGINES - PS0258 - MAILED US, AMERICAS, CANADA, AUSTRALIA, AND TRU CK TEPS PSP FOR CRACKS IN 4N919 OIL PANS - 3406 AND 3406B TRUCK ENGINES - PS0258 - MAILED US, AMERICAS, CANADA, AUSTRALIA, AND TRU CK TEPS
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PSP INSPECT 9G4234 BATTERIES FOR REVERSE POLARITY - PI7153 - MAILED WORLDWIDE EXCEPT BRAZIL AND COSA PSP INSPECT 9G4234 BATTERIES FOR REVERSE POLARITY - PI7153 - MAILED WORLDWIDE EXCEPT BRAZIL AND COSA
OPTIONAL DEALER TOOLS - REWORK 6V2014 BRACKET ASSEMBLY TO IMPROVE RACKSETTING ACCURACY - 3204, 3304, 3306 PI7146 WOR LDWIDE AND TEPS EXCEPT BRAZIL OPTIONAL DEALER TOOLS - REWORK 6V2014 BRACKET ASSEMBLY TO IMPROVE RACKSETTING ACCURACY - 3204, 3304, 3306 PI7146 WOR LDWIDE AND TEPS EXCEPT BRAZIL
SUPPLEMENT TO SERVICE LETTER - 85-02-04 SEBE3284 - US, COFA, CANADA AND TRUCK TEPS SUPPLEMENT TO SERVICE LETTER - 85-02-04 SEBE3284 - US, COFA, CANADA AND TRUCK TEPS
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PSP FOR OIL PUMP ROTOR ASSEMBLY FAILURES IN CERTAIN 3204 ENGINES - MAILED US AND CANADA, CACO, COFA, CFEL, COSA PSP FOR OIL PUMP ROTOR ASSEMBLY FAILURES IN CERTAIN 3204 ENGINES - MAILED US AND CANADA, CACO, COFA, CFEL, COSA
PRIORITY PARTS STOCK ACTION NEEDED INSTALLATION OF NEW OIL FILTER STUD; 3304 AND 3306 NATURAL GAS ENGINES - MAILED US AND CAN ADA, LIMITED CACO, COFA, CFEL, COSA PRIORITY PARTS STOCK ACTION NEEDED INSTALLATION OF NEW OIL FILTER STUD; 3304 AND 3306 NATURAL GAS ENGINES - MAILED US AND CAN ADA, LIMITED CACO, COFA, CFEL, COSA
PSP FOR RACK INTERFERENCE IN THE REAR GOVERNOR HOUSING; 3304, 3306 ENGINES WITH NSFS - MAILED US AND CANADA, CACO, COFA, CFE L, COSA PSP FOR RACK INTERFERENCE IN THE REAR GOVERNOR HOUSING; 3304, 3306 ENGINES WITH NSFS - MAILED US AND CANADA, CACO, COFA, CFE L, COSA
PSP FOR FUEL TRANSFER PUMP VALVES; 3406B TRUCK, MARINE, INDUSTRIAL, MARINE, GENERATOR SET ENGINES; 16G MOTOR GRADERS; 245 EXCAVATORS AND FRONT SHOVELS; 824C TRACTORS, 825C 826C COMPACTORS; 980C LOADERS - MAILED US AND CANADA, CFEL, COSA A, CFEL, COS PSP FOR FUEL TRANSFER PUMP VALVES; 3406B TRUCK, MARINE, INDUSTRIAL, MARINE, GENERATOR SET ENGINES; 16G MOTOR GRADERS; 245 EXCAVATORS AND FRONT SHOVELS; 824C TRACTORS, 825C 826C COMPACTORS; 980C LOADERS - MAILED US AND CANADA, CFEL, COSA A, CFEL, COS
SERVICE LETTER EXTENSION - REPLACE PISTON COOLING JETS AND INSPECT RECENTLY OVERHAULED ENGINES - 3406B, 3408, 3412 TRUCK, MAR INE, AND INDUSTRIAL ENGINES AND GENERATOR SETS; 637D TRACTORS - MAILED US, CACO, BRAZIL, CFEL, COSA, TEPS DEALERS SERVICE LETTER EXTENSION - REPLACE PISTON COOLING JETS AND INSPECT RECENTLY OVERHAULED ENGINES - 3406B, 3408, 3412 TRUCK, MAR INE, AND INDUSTRIAL ENGINES AND GENERATOR SETS; 637D TRACTORS - MAILED US, CACO, BRAZIL, CFEL, COSA, TEPS DEALERS
PARTS STOCK ACTION ONLY REMOVE CERTAIN 9F3099 AND 302266 MAGNETIC SWITCHES FROM PARTS STOCK - MAILED US AND CANADA, CAC O, COFA, CFEL, COSA PARTS STOCK ACTION ONLY REMOVE CERTAIN 9F3099 AND 302266 MAGNETIC SWITCHES FROM PARTS STOCK - MAILED US AND CANADA, CAC O, COFA, CFEL, COSA
SERVICE LETTER EXTENSION - INSTALL NEW 7W1035 FUEL INJECTOR ASSEMBLY FOR SMOKE REDUCTION AT LOWER RPM - 3500 SERIES MARINE AND GENERATOR SET ENGINES WITH WITH 1301 TO 1600 FULL LOAD RPM - MAILED US AND CANADA, CACO, COFA SERVICE LETTER EXTENSION - INSTALL NEW 7W1035 FUEL INJECTOR ASSEMBLY FOR SMOKE REDUCTION AT LOWER RPM - 3500 SERIES MARINE AND GENERATOR SET ENGINES WITH WITH 1301 TO 1600 FULL LOAD RPM - MAILED US AND CANADA, CACO, COFA
SERVICE LETTER EXTENSION FOR AUGUST 28, 1985 SL - PS0255 - PSP FOR INSTALLATION OF NEW LONGER VALVES IN 3304 AND 3306 NATURAL GAS ENGINES - MAILED COFA, CFEL, COSA SERVICE LETTER EXTENSION FOR AUGUST 28, 1985 SL - PS0255 - PSP FOR INSTALLATION OF NEW LONGER VALVES IN 3304 AND 3306 NATURAL GAS ENGINES - MAILED COFA, CFEL, COSA
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