Procedure to Install 435-3706 Monitor Kit on Certain Medium Wheel Loaders {1408, 7347, 7348, 7490} Caterpillar


Procedure to Install 435-3706 Monitor Kit on Certain Medium Wheel Loaders {1408, 7347, 7348, 7490}

Usage:

972M A8P
Wheel Loader
950M (S/N: EMB1-UP; ENE1-UP; XCJ1-UP; FTR1-UP; LCR1-UP; J1S1-UP)
950M Z (S/N: HE81-UP)
962M (S/N: EJB1-UP; JYD1-UP; LSE1-UP; RCL1-UP; J2S1-UP; F2T1-UP)
962M Z (S/N: SA81-UP)
966M (S/N: EJA1-UP; DYC1-UP; R8D1-UP; LMM1-UP; KJP1-UP; L8R1-UP)
966M Series XE (S/N: P6C1-UP; B8P1-UP)
972M (S/N: L8E1-UP; LSJ1-UP; GGN1-UP; A8P1-UP; JPR1-UP; M8W1-UP)
972M Series XE (S/N: M5S1-UP; EDW1-UP)
980M (S/N: MK21-UP; MGD1-UP; KRS1-UP; N8T1-UP)
982M (S/N: MK61-UP; F9A1-UP; LRS1-UP; K1Y1-UP)

Introduction

This Special Instruction outlines the procedures necessary to install the 435-3706 Monitor Kit on machines listed above.

Important Safety Information

Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.

Safety Section

------ WARNING! ------

Do not operate or work on this machine or work tool unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals and Owner's Manuals. Failure to follow the instructions or heed the warnings could result in injury or death. Contact your Caterpillar dealer for replacement manuals. Proper care is your responsibility.


Prepare the Machine

  1. Move the machine to a flat level area that will support the weight of the machine.

  2. Lower all implements to the ground.

  3. Install frame lock into position.


    Illustration 1g03367242

  4. Shut down the machine and lock out the machine. Attach a "Do Not Operate" warning tag or similar warning to the start switch or to the controls before attempting the installation procedure on the machine. These warning tags are available from your Cat dealer.

Reference: Refer to Special Instruction, REHS7242, "WAVS Generic Installation Guide for Certain Cat® Products".

Required Parts

Table 1
New Parts List 
Item  Qty  Part Number  Description 
464-6047  Display Module Gp 
259-4399  Base 
7Y-7388  Screw 
4B-4274  Washer 
380-5963  Bracket As 
8T-3991  Screw 
9X-8256  Washer 
3E-8020  Screw 
270-3311  Clamp 
10  9X-2045  Screw 
11  11  4E-8722  Nut 
12  114-6658  Washer 
13  394-6930  Motor Harness As 
14  11  7K-1181  Cable Strap 
15  468-8101  Cable As 
18  10  9X-6155  Bolt 

Location of 435-3706 Monitor Kit



Illustration 2g06135338


Illustration 3g06135341
View of area A showing kit location

Removal Procedure



    Illustration 4g06135337
    (B) 380-5964 Camera Display Gp

  1. Remove camera display group (B).


    Illustration 5g06135737
    (C) Screw
    (D) Display module group

  2. Remove the two screws (C) from the top of cab arrangement and discard the display module group (D).


    Illustration 6g06135743
    (E) Harness assembly
    (F) Cable straps

  3. Disconnect the harness assembly (E) by removing cable straps (F).

Installation Procedure



    Illustration 7g06135353
    (1) 464-6047 Display Module Gp
    (2) 259-4399 Base
    (3) 7Y-7388 Screws
    (4) 4B-4274 Washers

  1. Attach base (2) to display module (1) using four screws (3), and four washers (4).


    Illustration 8g06135378
    (2) 259-4399 Base
    (5) 380-5963 Bracket As
    (6) 8T-3991 Screws
    (7) 9X-8256 Washer

  2. Attach base (2) to bracket assembly (5) using four screws (6) and four washers (7).


    Illustration 9g06135382
    (2) 259-4399 Base
    (5) 380-5963 Bracket As
    (8) 3E-8020 Screw
    (9) 270-3311 Clamp
    (G) 505-5843 Cab Ar

  3. Attach clamp (9) to base (2). Loosen clamp (9) until the clamp fits over the bases.

  4. Assemble bracket assembly (5) to the top of cab arrangement (G) using two screws (8).


    Illustration 10g06135404
    (1) 464-6047 Display Module Gp
    (10) 9X-2045 Screw
    (11) 4E-8722 Nut
    (12) 114-6658 Washer

  5. Connect harness to display module group (1) and route harness using screw (10), nut (11), and washer (12).


    Illustration 11g06135406
    (13) 394-6930 Motor Harness As
    (14) 7K-1181 Cable Straps
    (15) 468-8101 Cable As
    (16) Cab coaxial cable
    (17) Monitor coaxial cable

  6. Connect monitor coaxial cable (17) to motor harness assembly (13) using cable straps (14).

  7. Connect cab coaxial cable (16) to cable assembly (15) using cable straps (14).


    Illustration 12g06135416
    (11) 4E-8722 Nut
    (13) 394-6930 Motor Harness As
    (14) 7K-1181 Cable Straps
    (18) 9X-6155 Bolt
    (H) 361-7168 Cab Trim Gp

  8. Connect motor harness assembly (13) to the main cab harness connector C-C52.

  9. Secure motor harness assembly (13) to the main cab harness using four cable straps (14).

  10. Connect bolt (18), and nut (11) to cab trim group (H).

For further information refer to Special Instruction, REHS7242, "WAVS Generic Installation Guide for Certain Cat® Products".

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