C4.4 and C6.6 Engines for Caterpillar Built Machines Caterpillar


Engine Vibration

Usage:

CS-56B 437
注: 这不是电子系统的故障。

有关确定导致该状态原因的信息,请参考系统运行、测试与调整。

可能原因

  • 仅用于 C6.6 发动机的减振器

  • 发动机支座

  • 低压缩(气缸压力)

  • 单个故障气缸

  • 电子单体喷油器

建议的措施

仅用于 C6.6 发动机的减振器

检查减振器有无损坏。 如有必要,安装新减振器。 检查固定螺栓有无损坏和/或磨损。 更换所有损坏的螺栓。 请参阅拆解与组装, "减振器与滑轮 - 拆卸" 和拆解与组装, "减振器与滑轮 - 安装"。

确保修理后故障排除。 如果振动依然明显,请执行"发动机支座"。

发动机支座

  1. 检查是否存在以下任何情况:

    • 发动机支撑松动

    • 安装支架松动或断裂

    • 螺栓松动

    • 螺栓缺失

  1. 进行一切必要的修理。 确保修理后故障排除。 如果振动依然明显,请执行"低压缩 (气缸压力)"。

低压缩(气缸压力)

  1. 执行压缩测试。 请参阅系统操作、 测试和调整压缩, " - 测试"。

  1. 如果气缸上存在低压缩,调查原因并排除。

    压缩压力低的可能原因如下所列:

    • 预热塞松动

    • 活塞故障

    • 活塞环故障

    • 缸径磨损

    • 气门磨损

    • 缸盖密封垫故障

    • 缸盖损坏

  1. 执行所有必要的修理工作。

  1. 确保修理后故障排除。

  1. 如果维修没有消除故障,请参阅"单个故障气缸"。

单个故障气缸

  1. 发动机转速处于高怠速状态时,使用电子维修工具一次隔离一个气缸。 注意发动机转速是否降低。 如果没有发现发动机转速降低,则隔离气缸没有在正常工作条件下工作。 如果隔离特定的气缸后,导致发动机转速降低至正常值以下,这说明工作气缸的性能低于正常值。 调查所有未工作气缸的故障原因。 调查所有性能低于正常值的工作气缸的故障原因。

  1. 如果检查所有气缸后,没有检测到故障,请执行"电子单体喷射器"。

电子单体喷油器

  1. 发动机转速处于高怠速状态时,使用电子维修工具一次隔离一个气缸。 注意发动机转速是否降低。 如果没有发现发动机转速降低,则隔离的电子单体喷射器没有在正常工作条件下工作。 如果隔离特定的气缸后,导致发动机转速降低至正常值以下,这说明电子单体喷射器的性能低于正常值。

  1. 拆解可疑气缸上的电子单体喷射器。 请参阅拆解和组装, "电子单体喷油器 - 拆卸"。

  1. 安装新的电子单体喷射器。 请参阅拆解和组装, "电子单体喷油器 - 安装"。

  1. 重复1的测试。 如果故障仍然很明显,卸下更换的电子单体喷射器并安装原来的电子单体喷射器。 请参阅拆解和组装, "电子单体喷射器 - 拆卸"和 拆解和组装, "电子单体喷射器 - 组装"。

  1. 如果故障依然出现,则从测试步骤 1 开始重复本测试程序。

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