3054 and 3056 Marine Generator Sets Caterpillar


Refill Capacities and Recommendations

Usage:

3054 CHN

Lubrication System

Lubrication Capacities

The refill capacities for the engine crankcase reflect the approximate capacity of the crankcase or sump plus standard oil filters. Auxiliary oil filter systems will require additional oil. Refer to the OEM specifications for the capacity of the auxiliary oil filter.

Table 1
3054 Marine Generator Set Engine
Approximate Refill Capacity of the Lubrication System 
Compartment or System  Liters  Quarts 
Standard Sump(1)  8.0  8.5 
(1) These values are the approximate capacities for the crankcase oil sump which include the standard factory installed oil filters. Engines with auxiliary oil filters will require additional oil. Refer to the OEM specifications for the capacity of the auxiliary oil filter.

Table 2
3056 Marine Generator Set Engine
Approximate Refill Capacity of the Lubrication System 
Compartment or System  Liters  Quarts 
Standard Sump(1)  15  16 
(1) These values are the approximate capacities for the crankcase oil sump which include the standard factory installed oil filters. Engines with auxiliary oil filters will require additional oil. Refer to the OEM specifications for the capacity of the auxiliary oil filter.

Lubricant Viscosity Recommendations for Direct Injection (DI) Diesel Engines

The proper SAE viscosity grade of oil is determined by the minimum ambient temperature during cold engine start-up, and the maximum ambient temperature during engine operation.

Refer to Table 3 (minimum temperature) in order to determine the required oil viscosity for starting a cold engine.

Refer to Table 3 (maximum temperature) in order to select the oil viscosity for engine operation at the highest ambient temperature that is anticipated.

Generally, use the highest oil viscosity that is available to meet the requirement for the temperature at start-up.

Table 3
Engine Oil Viscosity 
Caterpillar DEO
Multigrade
API CH-4
API CG-4
Viscosity Grade 
Ambient Temperature 
Minimum Maximum 
SAE 0W-20  −40 °C (−40 °F)  10 °C (50 °F) 
SAE 0W-30  −40 °C (−40 °F)  30 °C (86 °F) 
SAE 0W-40  −40 °C (−40 °F)  40 °C (104 °F) 
SAE 5W-30  −30 °C (−22 °F)  30 °C (86 °F) 
SAE 5W-40  −30 °C (−22 °F)  50 °C (104 °F) 
SAE 10W-30  −18 °C (0 °F)  40 °C (104 °F) 
SAE 15W-40  −9.5 °C (15 °F)  50 °C (122 °F) 

For additional information on selecting an oil, refer to Special Publication, SEBU6251, "Caterpillar Commercial Diesel Engine Fluids Recommendations".

Fuel

Fuel Recommendations

Diesel engines have the ability to burn a wide variety of fuels. These fuels are divided into two general groups. The two groups are called the preferred fuels and the permissible fuels.

The preferred fuels provide maximum engine service life and performance. The preferred fuels are distillate fuels. These fuels are commonly called diesel fuel, furnace fuel, gas oil, or kerosene.

The permissible fuels are crude oils or blended fuels. Use of these fuels can result in higher maintenance costs and in reduced engine service life.

In North America, diesel fuel that is identified as No. 1-D or No. 2-D in "ASTM D975" generally meet the specifications. Diesel fuels from other sources could exhibit detrimental properties that are not defined or controlled by this specification.

Refer to Special Publication, SEBU6251, "Caterpillar Commercial Diesel Engine Fluids Recommendations" for additional information that relates to diesel fuel.

Cooling System

Coolant Capacities

To maintain the cooling system, the Total Cooling System capacity must be known. The approximate capacity for the engine cooling system is listed. External System capacities will vary among applications. Refer to the OEM specifications for the External System capacity. This capacity information will be needed in order to determine the amount of coolant/antifreeze that is required for the Total Cooling System.

Table 4
3054 Marine Generator Set Engines
Approximate Refill Capacity of the Cooling System 
Compartment or System  Liters  Quarts 
Engine Only  13  13.7 
External System(1)  18  19 
Total Cooling System(2)     
(1) The External System includes an expansion tank with the following components: heat exchanger, aftercooler, piping and keel cooling system.
(2) Add the capacity for the Engine Only to the capacity for the External System. Enter the total in this row.

Table 5
3056 Marine Generator Set Engine
Approximate Refill Capacity of the Cooling System 
Compartment or System  Liters  Quarts 
Engine Only  19  20 
External System(1)  24  25 
Total Cooling System(2)     
(1) The External System includes an expansion tank with the following components: heat exchanger, aftercooler, piping and keel cooling system.
(2) Add the capacity for the Engine Only to the capacity for the External System. Enter the total in this row.

Coolant Recommendations


NOTICE

Do not use a commercial coolant/antifreeze that only meets the ASTM D3306 or D4656 specification. This type of coolant/antifreeze is made for light duty automotive applications.


The following coolants are the primary types of coolants that are used in Caterpillar Engines:

Preferred - Caterpillar Extended Life Coolant (ELC) or a commercial extended life coolant that meets the Caterpillar EC-1 specification

Acceptable - Caterpillar Diesel Engine Antifreeze/Coolant (DEAC) or a commercial heavy-duty coolant/antifreeze that meets "ASTM D4985" or "ASTM D5345" specifications

Caterpillar recommends a 1:1 mixture of water and glycol. This mixture will provide optimum heavy-duty performance as a coolant/antifreeze.

Note: Caterpillar DEAC DOES NOT require a treatment with an SCA at the initial fill. Commercial heavy-duty coolant/antifreeze that meets "ASTM D4985" or "ASTM D5345" specifications MAY require a treatment with an SCA at the initial fill. Read the label or the instructions that are provided by the OEM of the product.

Table 6
Caterpillar Minimum Acceptable Water Requirements 
Property  Maximum Limit  ASTM Test 
Chloride (Cl)  40 mg/L (2.4 grains/US gal)  "D512", "D4327" 
Sulfate (SO4 100 mg/L (5.9 grains/US gal)  "D516" 
Total Hardness  170 mg/L (10 grains/US gal)  "D1126" 
Total Solids  340 mg/L (20 grain/US gal)  "D1888" 
Acidity  pH of 5.5 to 9.0  "D1293" 

In stationary engine applications and marine engine applications that do not require protection from boiling or freezing, a mixture of SCA and water is acceptable. Caterpillar recommends a minimum of six percent to a maximum of eight percent SCA concentration in those cooling systems. Distilled water or deionized water is preferred. Water which has the required properties may be used. For the water properties, refer to Special Publication, SEBU6251, "Caterpillar Commercial Diesel Engine Fluids Recommendations" for additional information that relates coolant.

Note: The service life of coolant is limited by use of service hours. Refer to the specific engine's Operation and Maintenance Manual, "Maintenance Interval Schedule" (Maintenance Section). To achieve this service life, the coolants must be properly maintained. The maintenance program includes S·O·S coolant analysis.

Table 7
Coolant Service Life 
Coolant Type  Service Life (1) 
Caterpillar ELC  Six Years 
Caterpillar DEAC  Three Years 
Commercial Heavy-Duty Coolant/Antifreeze that meets "ASTM D5345"  Two Years 
Commercial Heavy-Duty Coolant/Antifreeze that meets "ASTM D4985"  One Year 
Caterpillar SCA and Water  Two Years 
Commercial SCA and Water  One Year 
(1) The service life of coolant is also limited by use (service hours). Refer to the specific engine's Operation and Maintenance Manual, "Maintenance Interval Schedule" (Maintenance Section).

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