M318C and M322C Excavators Machine Systems Caterpillar


Main Hydraulic Pump - Install

Usage:

M322C BDY

Installation Procedure


NOTICE

Keep all parts clean from contaminants.

Contamination of the hydraulic system with foreign material will reduce the service life of the hydraulic system components.

To prevent contaminants from entering the hydraulic system, always plug or cap the lines, fittings, or hoses as they are disconnected. Cover any disassembled components and clean them properly before assembly.

Clean the hydraulic system properly after any major component exchange or especially after a component failure, to remove any contamination.



NOTICE

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.





    Illustration 1g01184647

  1. Position gear (32) and install bolt (31) .



    Illustration 2g01184646

  1. Position coupler (30) and install bolts (29) .



    Illustration 3g01184645

  1. Use two people in order to connect the steering pump and gear pump (28) to piston pump (25). The weight of the steering pump and gear pump (28) is approximately 41 kg (90 lb).

  1. Install bolts (27) .



    Illustration 4g01184644

  1. Attach a suitable lifting device to piston pump (25). The weight of piston pump (25) is approximately 141 kg (310 lb).

  1. Position piston pump (25) and install bolts (26) .



    Illustration 5g01184642

  1. Connect harness assembly (23) .

  1. Install clips (24) .



    Illustration 6g01184641

  1. Connect hose assemblies (22) .



    Illustration 7g01184636

  1. Connect hose (20). Tighten clamp (21) .

  1. Connect hose assemblies (19) .



    Illustration 8g01184634

  1. Connect hose assemblies (18) .



    Illustration 9g01184633

  1. Connect hose assemblies (17) and hose assemblies (16) .



    Illustration 10g01184632

  1. Position panel (14). Install bolts (15) and bolts (13) .



    Illustration 11g01184631

  1. Install seven bolts (12) .



    Illustration 12g00905052

  1. Attach a suitable lifting device to muffler (11). The weight of muffler (11) is approximately 13 kg (30 lb).

  1. Position muffler (11) .

  1. Position tube assembly (8) .



    Illustration 13g00905050

  1. Position clamp (9) onto tube assembly (8) and tighten nut (10) .

  1. Install bolts (7) .



    Illustration 14g00905047

  1. Position tube assembly (5) and install nuts (6) .



    Illustration 15g00905045

  1. Position tube assembly (5) and install bolts (4) .



    Illustration 16g00905043

  1. Install bolts (3) .



    Illustration 17g00905041

  1. Position cover (2) and install bolts (1) .

  1. Fill the hydraulic oil tank. Refer to Operation and Maintenance Manual, "Lubriation Viscocities and Refill Capacities".

End By: Install the generator. Refer to Disassembly and Assembly, "Generator - Install".

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