Usage:
23Sep2013 |
(Revised 03Jun2014) |
Priority | PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 339-3161 WATER LINES GROUP ON CERTAIN G3508B ENGINES |
|
1380 1052 | PI32230 |
NOTE: | This Program must be administered as soon as possible. When reporting the repair, use "PI32230" as the Part Number and "7751" as the Group Number, "56" as the Warranty Claim Description Code and "T" as the SIMS Description code. Exception: If the repair is done after failure, use "PI32230" as the Part Number, "7751" as the Group Number, "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code. |
NOTE: | The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst. |
NOTE: | This Revised Service Letter replaces the 23Sep2013 Service Letter. Changes have been made to Parts Needed. |
COMPLETION DATE |
TERMINATION DATE |
31Mar2014 | 30Sep2014 |
PROBLEM
The water lines need to be replaced on certain G3508B Engines. The existing water lines can crack and leak coolant. |
AFFECTED PRODUCT
Model | Identification Number |
*******Group 1******* | |
G3508B | RBK00101-00109, 1001-1112 |
*******Group 2******* | |
G3508B | RBK01113-01307 |
PARTS NEEDED
Qty |
Part Number | Description |
*******Group 1******* | ||
2 | 0S0509 | BOLT |
3 | 0S1590 | BOLT |
2 | 0S1594 | BOLT |
3 | 1A2029 | BOLT |
2 | 1N7284 | BOLT-12 POINT HD |
1 | 2T1925 | ADAPTER-ELBOW |
1 | 3B1915 | BOLT |
1 | 3E2333 | ELBOW-90 DEG |
1 | 3E7403 | ADAPTER-STR |
3 | 3S0127 | BOLT-12 POINT HD |
7 | 4P7233 | GROMMET |
2 | 5G1442 | GASKET |
19 | 5M2894 | WASHER-HARD |
2 | 5P7464 | CLIP-HALF SLOT |
2 | 5P7465 | CLIP-HALF TANG |
1 | 5P8924 | ADAPTER-STR |
2 | 5P9297 | CLIP-LOOP |
2 | 6V1249 | GROMMET |
3 | 6V3251 | SEAL-O-RING |
1 | 6V5063 | SEAL-O-RING |
3 | 6V5064 | SEAL-O-RING |
5 | 6V6609 | SEAL-O-RING |
2 | 6V7543 | BOLT-12 POINT HD |
2 | 6V8639 | ADAPTER-STR |
1 | 6V8775 | ADAPTER-TEE |
1 | 6V9007 | ADAPTER-ELBOW |
1 | 6V9830 | CAP-ORFS |
1 | 7W3448 | ELBOW |
2 | 7X0732 | WASHER-HARD |
1 | 8C6869 | ADAPTER-STR |
2 | 8L2779 | SEAL-O-RING |
2 | 8L2786 | SEAL-O-RING |
1 | 8T1715 | ADAPTER-STR |
6 | 8T1887 | CLIP |
6 | 8T1888 | CLIP |
1 | 8T9101 | BOLT |
1 | 9S4185 | PLUG-LD STOR |
1 | 9S4190 | PLUG-LD STOR |
5 | 9S8752 | NUT-FULL |
3 | 9X6458 | WASHER-HARD |
1 | 0054362 | ADAPTER-ELBOW |
1 | 0321268 | ADAPTER-ELBOW |
1 | 1003237 | GROMMET |
1 | 1307224 | ADAPTER |
2 | 1336934 | SPACER |
14 | 1808424 | SEAL-O-RING |
2 | 1997854 | SPACER |
3 | 2056716 | SPACER |
4 | 2167485 | SEAL-O-RING-STOR |
4 | 2340216 | CLAMP |
5 | 2502343 | SEAL-O-RING |
2 | 3537956 | GROMMET |
1 | 4160058 | PLATE |
1 | 4347483 | TUBE AS |
1 | 4347486 | HOSE AS |
1 | 4347487 | TUBE AS |
1 | 4347488 | TUBE AS |
1 | 4347490 | ADAPTER |
1 | 4376980 | BRACKET |
1 | 4378491 | BRACKET |
1 | 4442619 | HOSE AS |
1 | 4566982 | LINE AS-HYBRID |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
||
*******Group 2******* | ||
2 | 0S0509 | BOLT |
3 | 0S1590 | BOLT |
2 | 0S1594 | BOLT |
3 | 1A2029 | BOLT |
2 | 1N7284 | BOLT-12 POINT HD |
1 | 2T1925 | ADAPTER-ELBOW |
1 | 3B1915 | BOLT |
1 | 3E2333 | ELBOW-90 DEG |
1 | 3E7403 | ADAPTER-STR |
3 | 3S0127 | BOLT-12 POINT HD |
7 | 4P7233 | GROMMET |
2 | 5G1442 | GASKET |
19 | 5M2894 | WASHER-HARD |
2 | 5P7464 | CLIP-HALF SLOT |
2 | 5P7465 | CLIP-HALF TANG |
1 | 5P8924 | ADAPTER-STR |
2 | 5P9297 | CLIP-LOOP |
2 | 6V1249 | GROMMET |
3 | 6V3251 | SEAL-O-RING |
1 | 6V5063 | SEAL-O-RING |
3 | 6V5064 | SEAL-O-RING |
5 | 6V6609 | SEAL-O-RING |
2 | 6V7543 | BOLT-12 POINT HD |
2 | 6V8639 | ADAPTER-STR |
1 | 6V9007 | ADAPTER-ELBOW |
1 | 6V9830 | CAP-ORFS |
1 | 7W3448 | ELBOW |
2 | 7X0732 | WASHER-HARD |
1 | 8C6869 | ADAPTER-STR |
2 | 8L2779 | SEAL-O-RING |
2 | 8L2786 | SEAL-O-RING |
1 | 8T1715 | ADAPTER-STR |
6 | 8T1887 | CLIP |
6 | 8T1888 | CLIP |
1 | 8T9101 | BOLT |
1 | 9S4185 | PLUG-LD STOR |
1 | 9S4190 | PLUG-LD STOR |
5 | 9S8752 | NUT-FULL |
3 | 9X6458 | WASHER-HARD |
1 | 0054362 | ADAPTER-ELBOW |
1 | 0321268 | ADAPTER-ELBOW |
1 | 1003237 | GROMMET |
1 | 1307224 | ADAPTER |
2 | 1336934 | SPACER |
14 | 1808424 | SEAL-O-RING |
2 | 1997854 | SPACER |
3 | 2056716 | SPACER |
4 | 2167485 | SEAL-O-RING-STOR |
4 | 2340216 | CLAMP |
5 | 2502343 | SEAL-O-RING |
2 | 3537956 | GROMMET |
1 | 4160058 | PLATE |
1 | 4347483 | TUBE AS |
1 | 4347486 | HOSE AS |
1 | 4347487 | TUBE AS |
1 | 4347488 | TUBE AS |
1 | 4347490 | ADAPTER |
1 | 4376980 | BRACKET |
1 | 4378491 | BRACKET |
1 | 4442619 | HOSE AS |
1 | 4566982 | LINE AS-HYBRID |
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 45% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer. |
ACTION REQUIRED
Refer to the Special Instruction, REHS8655. |
OWNER NOTIFICATION
Owners in the following countries will receive the attached Owner Notification: US Canada |
SERVICE CLAIM ALLOWANCES
*******Group 1******* | |||||
NOTE: This is a 6.0-hour job for Group 1 | |||||
*******Group 2******* | |||||
NOTE: This is a 6.0-hour job for Group 2 | |||||
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling. |
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE. |
XYZ Corporation 3240 Arrow Drive Anywhere, YZ 99999 PRIORITY - PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE 339-3161 WATER LINES GROUP ON CERTAIN G3508B ENGINES MODELS INVOLVED - G3508B Dear Cat Product Owner: The 339-3161 Water Lines Group needs to be replaced on the products listed below. The existing water lines group can crack and leak coolant. You will not be charged for the service performed. Contact your local Cat dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service. If you are no longer the owner of this product(s), please contact your local Cat dealer so that our records can be updated. Please refer the dealer to their Service Letter dated 23Sep2013 when scheduling this service. We regret the inconvenience this may cause you, but urge you to have this service performed as soon as possible to prevent unscheduled downtime. Caterpillar Inc. Identification #(s) Attached to 23Sep2013 Service Letter |