777F Off-Highway Truck Hydraulic System Caterpillar


Brake Oil Overheating Troubleshooting

Usage:

777F JRP
If an overheating condition in the brake system occurs, the operator will probably become aware of the overheating condition through the Caterpillar Monitoring System.


Illustration 1g01258890
(1) Brake oil temperature gauge
(2) Alert indicator
(3) Action light


Illustration 2g01258888
(4) Caterpillar Messenger screen


Illustration 3g01258889
(5) Caterpillar Advisor screen

The machine receives a signal from the brake oil temperature sensor. The brake oil temperature sensor is located in the brake cooling return line before the hydraulic tank (torque converter, pulled unit, and brake section). Brake oil temperature gauge (1) will display this sensor input.



Illustration 4g01258989
(A) Temperature reading of 124 °C (255 °F)
(B) Temperature reading of 134 °C (273 °F)

Check brake oil temperature gauge (1) regularly. During this test sequence, do not allow the temperature of the brake oil to get too hot. This can cause damage to the brakes.

When the oil temperature is too hot for the current conditions, the action alarm, the alert indicator (2) and the action light (3) come on. Caterpillar Messenger or Truck Payload Management System (4) (if equipped) will display an event, or Caterpillar Advisor or Vital Information Management System (5) (if equipped) will display an event. If the brake oil is too hot, reduce the load on the machine or slow the machine speed. Also, downshift the transmission to a lower speed. For additional cooling, park the machine in a convenient location. Put the transmission in NEUTRAL, and run the engine at approximately 1500 rpm.

Problem: The oil temperature gauge indicates high temperature, but there are no alarm indicators.

The oil temperature is too hot according to brake oil temperature gauge (1). Action light (3) and the alert indicator (2) are off.

Probable Cause

Look at the events in message area (4) or (5). Determine the location of the error in the electrical system. Refer to Schematic, "777F Off-Highway Truck Electrical Schematic". Consult your Caterpillar dealer for additional information.

Problem: The oil temperature is normal, but the action light is on.

The oil temperature is within the normal range, but action light (3) is on.

Note: Action light (3) is activated when the oil temperature reaches 124°C (255°F). The action light remains activated until the oil temperature decreases to approximately 113 °C (235 °F). Therefore, brake oil temperature gauge (1) may indicate a normal oil temperature while the action light is activated.

Probable Cause

Look at the events in message area (4) or (5). Determine the location of the error in the electrical system. Refer to Schematic, "777F Off-Highway Truck Electrical Schematic". Consult your Caterpillar dealer for additional information.

Problem: The oil temperature is hot.

The oil temperature is too hot according to brake oil temperature gauge (1). Alert indicator (2) and the action light (3) are on. Message area (4) or (5) displays an event about brake oil temperature.

Probable Cause

The machine is being operated improperly.

Reference: See Operation And Maintenance Manual for the correct operating techniques of the brake and retarder system.

Operate the machine again. Make sure that engine rpm does not drop below 1700 rpm. This ensures that enough oil flows through the brake oil coolers in order to keep the oil at normal operating temperature.

Problem: The oil temperature is hot on a properly operated machine.

The oil temperature is too hot according to brake oil temperature gauge (1). Alert indicator (2) and the action light (3) are still on after the machine is operated correctly. Message area (4) or (5) displays an event about the brake oil temperature.

Probable Cause



Illustration 5g01259117
(6) Brake cooling pump


Illustration 6g01260388
(7) Brake oil cooler relief valve

  • There is a restriction in the oil cooling system. Refer to the brake system Testing and Adjusting, "Brake Cooling Pressure - Check" in order to determine if there is proper brake cooling oil flow.

  • The brake cooling pump (6) has failed. Refer to Testing and Adjusting, "Torque Converter, Hoist, and Brake System Troubleshooting" for the checking procedure.

  • The Brake oil cooler relief valve (7) is set too low. See the Hydraulic System Testing and Adjusting, "Relief Valve (Brake Oil Cooler) - Test and Adjust".

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