- Track Feller Buncher:
- TK711 (S/N: 101210-UP)
- TK721 (S/N: 102211-UP)
- TK722 (S/N: 103206-UP)
- TK732 (S/N: 104194-UP)
- TK721 (S/N: 102211-UP)
Introduction
This Special Instruction provides the necessary procedures for converting the Hot Saw to a Harvester Head Saw.
Required Parts     | ||
226-5002 Stick     | ||
Qty     | Part Number     | Description     |
1     | 2J-3950     | Locknut     |
1     | 7Y-1459     | Washer     |
2     | 7Y-2498     | Shim     |
10     | 8T-4121     | Hard Washer     |
1     | 8T-4123     | Plated Washer     |
10     | 8T-4137     | Bolt     |
3     | 8T-4223     | Hard Washer     |
1     | 8T-4780     | Bolt     |
3     | 8T-4956     | Bolt     |
2     | 9X-4597     | Lip Seal     |
2     | 093-0083     | Shim     |
2     | 093-0115     | Shim     |
1     | 107-3157     | Washer     |
1     | 147-2383     | Spacer     |
1     | 212-8076     | Plate     |
2     | 212-8121     | Guard     |
1     | 226-4966     | Plate     |
1     | 226-5004     | Stick and Bearing As     |
1     | 246-2353     | Pin As     |
1     | 253-0751     | Pin As     |
226-5001 Boom     | ||
1     | 226-5003     | Boom and Bearing As     |
1     | 2J-0564     | Locknut     |
1     | 3B-8603     | Socket Setscrew     |
2     | 7X-7729     | Hard Washer     |
2     | 7Y-2498     | Shim     |
2     | 7Y-3355     | Shim     |
3     | 8T-4123     | Plated Washer     |
2     | 8T-4195     | Bolt     |
16     | 8T-4223     | Hard Washer     |
3     | 8T-4244     | Nut     |
3     | 8T-4780     | Bolt     |
2     | 8T-4910     | Bolt     |
3     | 8T-4956     | Bolt     |
2     | 9X-4597     | Lip Seal     |
2     | 093-0083     | Shim     |
2     | 093-0090     | Shim     |
2     | 093-0115     | Shim     |
2     | 093-0122     | Shim     |
3     | 107-3157     | Washer     |
2     | 129-3180     | Locknut     |
2     | 133-3260     | Spacer     |
2     | 160-8749     | Bolt     |
1     | 212-8082     | Washer     |
2     | 212-8086     | Collar     |
2     | 212-8087     | Grommet     |
1     | 212-8090     | Tube As     |
2     | 212-8085     | Pin As     |
2     | 212-8092     | Plate     |
1     | 212-8097     | Pin As     |
1     | 228-6690     | Spacer     |
1     | 212-8079     | Debris guard     |
1     | 212-8080     | Debris guard     |
1     | 246-1775     | Plate     |
1     | 253-2610     | Cover As     |
253-2602 Stick Lines Gp     | ||
6     | 2P-1293     | Locknut     |
1     | 5K-9090     | O-Ring Seal     |
1     | 6C-6299     | Hose As     |
1     | 6V-8998     | Union     |
3     | 6V-9172     | Nut     |
2     | 6V-9173     | Bulkhead Nut     |
3     | 6V-9832     | Cap As     |
1     | 6V-9833     | Cap As     |
1     | 6V-9834     | Cap As     |
1     | 9W-6261     | Hose As     |
1     | 148-8455     | Union     |
3     | 155-2026     | Union     |
4     | 205-0827     | Identification Tag     |
4     | 205-0828     | Identification Tag     |
4     | 205-0829     | Identification Tag     |
2     | 216-2817     | Union     |
1     | 258-1075     | Hose As     |
1     | 258-1076     | Hose As     |
2     | 258-1077     | Hose As     |
1     | 258-1078     | Hose As     |
2     | 258-1079     | Hose As     |
1     | 258-1080     | Hose As     |
1     | 258-1081     | Hose As     |
253-2603 Boom Lines Gp     | ||
8     | 2P-1293     | Locknut     |
4     | 5K-9090     | O-Ring Seal     |
2     | 6V-8400     | O-Ring Seal     |
8     | 6V-8997     | Union     |
4     | 6V-8998     | Union     |
4     | 6V-9172     | Bulkhead Nut     |
2     | 6V-9173     | Bulkhead Nut     |
10     | 6V-9746     | O-Ring Seal     |
1     | 160-4094     | Hose As     |
2     | 205-0827     | Identification Tag     |
2     | 205-0828     | Identification Tag     |
2     | 205-0829     | Identification Tag     |
2     | 110-9160     | Union     |
1     | 226-2926     | Hose As     |
1     | 226-3623     | Hose As     |
1     | 258-1071     | Hose As     |
1     | 258-1072     | Hose As     |
2     | 258-1073     | Hose As     |
1     | 258-1074     | Hose As     |
253-2605 Grease Lines Gp     | ||
4     | 2R-1939     | Clip     |
1     | 3B-6552     | Elbow     |
7     | 3B-8489     | Grease Fittings     |
1     | 4D-6466     | Clip     |
3     | 4K-8864     | Clip     |
2     | 4M-8973     | Elbow     |
2     | 6V-4245     | Elbow     |
1     | 8L-5008     | Pipe Elbow     |
8     | 8T-4121     | Hard Washer     |
7     | 8T-4133     | Nut     |
1     | 8T-4191     | Bolt     |
1     | 240-0335     | Hose As     |
1     | 240-0336     | Hose As     |
1     | 253-2615     | Hose As     |
1     | 253-2616     | Hose As     |
1     | 253-2617     | Hose As     |
2     | 253-2618     | Hose As     |
248-6874 Hydraulic Cylinder Group     | ||
4     | 1P-3702     | Rectangular Seal     |
2     | 2P-1293     | Locknut     |
2     | 5K-9090     | O-Ring Seal     |
2     | 5P-7468     | Clip     |
2     | 5P-7469     | Clip     |
2     | 6V-1874     | Grommet     |
16     | 8T-1160     | Bolt     |
8     | 8T-4121     | Hard Washer     |
2     | 8T-4139     | Bolt     |
2     | 8T-4192     | Bolt     |
8     | 8T-4196     | Bolt     |
4     | 8T-4223     | Hard Washer     |
4     | 148-8327     | Connector As     |
2     | 148-8376     | Elbow As     |
1     | 215-9092     | Stick Cylinder Gp     |
1     | 215-9097     | Hydraulic Cylinder Gp     |
4     | 218-2978     | Manifold     |
2     | 220-8661     | Plate     |
2     | 228-4925     | Support     |
2     | 228-4926     | Support     |
2     | 233-2356     | Hose As     |
253-2607 Saw Lines Gp     | ||
2     | 2P-1293     | Locknut     |
1     | 6V-8990     | Elbow     |
1     | 6V-8997     | Union     |
4     | 6V-9746     | O-Ring Seal     |
1     | 8P-8701     | Thrust Washer     |
1     | 193-9230     | Check Valve Gp     |
1     | 258-1083     | Hose As     |
253-2604 Front Lines Gp     | ||
6     | 1P-3702     | Rectangular Seal     |
3     | 3D-2824     | O-Ring Seal     |
1     | 4J-0522     | O-Ring Seal     |
1     | 5K-9090     | O-Ring Seal     |
3     | 5P-0046     | Cover     |
3     | 6V-8637     | Connector     |
1     | 6V-8785     | Tee     |
1     | 6V-8946     | Reducer     |
4     | 6V-9746     | O-Ring Seal     |
1     | 7M-8485     | O-Ring Seal     |
4     | 7X-2549     | Bolt     |
24     | 8T-4121     | Hard Washer     |
3     | 8T-4648     | Bolt     |
2     | 205-0827     | Identification Tag     |
2     | 205-0828     | Identification Tag     |
1     | 246-7437     | Valve As     |
1     | 253-2619     | Manifold     |
1     | 253-2620     | Check Valve Gp     |
3     | 258-1082     | Hose As     |
1     | 258-1084     | Hose As     |
1     | 258-1085     | Hose As     |
223-0671 Joystick Control and Mounting Gp     | ||
1     | 265-7988     | Film     |
1     | 272-7088     | Joystick Control Gp     |
1     | 272-7089     | Joystick Control Gp     |
253-2606 Lighting Wiring Gp     | ||
2     | 219-6485     | Flood Lamp Gp (VERTICAL MOUNT)     |
1     | 253-2609     | Lighting Harness As (BOOM LIGHTS)     |
Do not perform any procedure in this publication or order any parts until you understand the information that is contained in this document.
Preparation of the Machine
- Clean the machine. Cleaning the machine will help to prevent dirt from entering the hydraulic system when hydraulic components are being installed.
- Start the engine. Fully extend the stick. Lower the attachment to the ground.
- Release the oil pressure in all of the implement circuits (the boom, the stick and the attachment) before any of the hydraulic lines or any of the components are disconnected or removed. Procedure to release the pressure
- Shut off the engine and turn the switch to the ON position. Put the hydraulic lockout control in the UNLOCK position.
- Cycle all control levers through the full range of motion. This will release any pressure that might be present in the hydraulic system.
Note: If the hydraulic circuit requires the activation of a switch for operation, activate the necessary switches for the hydraulic circuit.
- Open the hood for the engine compartment.
Note: The switch for the hood is located underneath the right armrest on earlier models. The switch for the hood is located on the right hand console for the later models.
- Turn the start switch to the OFF position.
- Move the hydraulic lockout control to the LOCKED position.
Note: When the hydraulic lockout control is in the LOCKED position no implements will function.
- Push down on the hydraulic tank breaker relief valve until all pressure is released.
- When the pressure in the hydraulic system has been released then the hydraulic oil lines and the components can be removed.
NOTICE |
---|
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates. |
Personal injury can result from contact with hot hydraulic oil and from contact with hydraulic oil that is under high pressure. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. The hydraulic oil pressure must be released before any service on the hydraulic system is performed or serious personal injury could occur. Verify that all of the work tools have been completely lowered to the ground. Release the hydraulic oil pressure at the hydraulic tank through the breaker relief valve when the breaker relief valve is cool enough to touch with your bare hand. Verify that the hydraulic oil is cool before you begin to remove any hydraulic components or hydraulic lines. |
- Drain the oil from the hydraulic oil tank in a suitable container for storage or disposal. The capacity of the hydraulic oil tank is 262 L (69.2 US gal).
Removal Procedure
Remove the Felling Head
Reference: For the correct procedures to remove the felling head, refer to Disassembly and Assembly, RENR6297, "TK711, TK721, TK722 and TK732 Track Feller Bunchers Machine Systems", "Felling Head - Remove".
Remove the Stick
Reference: For the correct procedures to remove the stick, refer to Disassembly and Assembly, RENR6297, "TK711, TK721, TK722 and TK732 Track Feller Bunchers Machine Systems", "Stick - Remove".
Remove the Boom
Reference: For the correct procedures to remove the boom, refer to Disassembly and Assembly, RENR6297, "TK711, TK721, TK722 and TK732 Track Feller Bunchers Machine Systems", "Boom - Remove".
Remove the Joystick Control Gp
- Remove cover (1) and mounting bolts (2) from both joystick controls. Disconnect the wiring harnesses from both joystick controls and remove the joystick controls.
Illustration 1 | g01185410 |
- Remove the 265-0830 Film that is located on the inside of the right hand cab window.
Illustration 2 | g01158958 |
Installation Procedure
Install the Boom and the Cylinder Group
Required Parts     | ||
226-5001 Boom     | ||
Qty     | Part Number     | Description     |
1     | 226-5003     | Boom and Bearing As     |
1     | 2J-0564     | Locknut     |
1     | 3B-8603     | Socket Setscrew     |
2     | 7X-7729     | Hard Washer     |
2     | 7Y-2498     | Shim     |
2     | 7Y-3355     | Shim     |
3     | 8T-4123     | Plated Washer     |
2     | 8T-4195     | Bolt     |
16     | 8T-4223     | Hard Washer     |
3     | 8T-4244     | Nut     |
3     | 8T-4780     | Bolt     |
2     | 8T-4910     | Bolt     |
3     | 8T-4956     | Bolt     |
2     | 9X-4597     | Lip Seal     |
2     | 093-0083     | Shim     |
2     | 093-0090     | Shim     |
2     | 093-0115     | Shim     |
2     | 093-0122     | Shim     |
3     | 107-3157     | Washer     |
2     | 129-3180     | Locknut     |
2     | 133-3260     | Spacer     |
2     | 160-8749     | Bolt     |
1     | 212-8082     | Washer     |
2     | 212-8086     | Collar     |
2     | 212-8087     | Grommet     |
1     | 212-8090     | Tube As     |
2     | 212-8085     | Pin As     |
2     | 212-8092     | Plate     |
1     | 212-8097     | Pin As     |
1     | 228-6690     | Spacer     |
1     | 212-8079     | Debris guard     |
1     | 212-8080     | Debris guard     |
1     | 253-2610     | Cover As     |
248-6874 Hydraulic Cylinder Group     | ||
2     | 1P-3702     | Rectangular Seal     |
1     | 2P-1293     | Locknut     |
1     | 5K-9090     | O-Ring Seal     |
1     | 5P-7468     | Clip     |
1     | 5P-7469     | Clip     |
1     | 6V-1874     | Grommet     |
8     | 8T-1160     | Bolt     |
4     | 8T-4121     | Hard Washer     |
1     | 8T-4139     | Bolt     |
1     | 8T-4192     | Bolt     |
4     | 8T-4196     | Bolt     |
2     | 8T-4223     | Hard Washer     |
2     | 148-8327     | Connector As     |
1     | 148-8376     | Elbow As     |
1     | 215-9097     | Hydraulic Cylinder Gp     |
2     | 218-2978     | Manifold     |
1     | 220-8661     | Plate     |
1     | 228-4925     | Support     |
1     | 228-4926     | Support     |
1     | 233-2356     | Hose As     |
- Attach a suitable lifting device to boom (1), as shown. Place a protective cover over the exposed cylinder head valves. Install the boom. Install the pin for the boom. The weight of the boom is approximately 1360 kg (3000 lb). The weight of the pin is approximately 56 kg (125 lb).
Illustration 3 | g01180722 |
- Install oil filler cap (2). Slide clip (3) into position. Tighten bolt (4) that holds clip (3) .
Illustration 4 | g01180720 |
- Install engine valve cover (6) and install bolts (5). Install bolts (5) in the following sequence. A, B, C, D, E, F, G, H, I, J and K
Illustration 5 | g01180719 |
Illustration 6 | g01026345 |
- Install coolant reservoir (7). Install bolt (8) .
Illustration 7 | g01180714 |
- Attach a suitable lifting device by using Tooling (A) to boom cylinder (9), as shown. Use Tooling (A) in order to raise the rod end of boom cylinder (9). Raise boom cylinder (9) into position. Install any shims that may have been present during removal. Check the lateral clearance. The maximum lateral clearance should be 1.6 mm (0.0630 inch). Install pin assembly (10) and install bolt (11) .
Illustration 8 | g01180713 |
Install the Stick and the Cylinder Group
Required Parts     | ||
226-5002 Stick     | ||
Qty     | Part Number     | Description     |
1     | 2J-3950     | Locknut     |
1     | 7Y-1459     | Washer     |
2     | 7Y-2498     | Shim     |
10     | 8T-4121     | Hard Washer     |
1     | 8T-4123     | Plated Washer     |
10     | 8T-4137     | Bolt     |
3     | 8T-4223     | Hard Washer     |
1     | 8T-4780     | Bolt     |
3     | 8T-4956     | Bolt     |
2     | 9X-4597     | Lip Seal     |
2     | 093-0083     | Shim     |
2     | 093-0115     | Shim     |
1     | 107-3157     | Washer     |
1     | 147-2383     | Spacer     |
1     | 212-8076     | Plate     |
2     | 212-8121     | Guard     |
1     | 226-4966     | Plate     |
1     | 226-5004     | Stick and Bearing As     |
1     | 246-2353     | Pin As     |
1     | 253-0751     | Pin As     |
248-6874 Hydraulic Cylinder Group     | ||
2     | 1P-3702     | Rectangular Seal     |
1     | 2P-1293     | Locknut     |
1     | 5K-9090     | O-Ring Seal     |
1     | 5P-7468     | Clip     |
1     | 5P-7469     | Clip     |
1     | 6V-1874     | Grommet     |
8     | 8T-1160     | Bolt     |
4     | 8T-4121     | Hard Washer     |
1     | 8T-4139     | Bolt     |
1     | 8T-4192     | Bolt     |
4     | 8T-4196     | Bolt     |
2     | 8T-4223     | Hard Washer     |
2     | 148-8327     | Connector As     |
1     | 148-8376     | Elbow As     |
1     | 215-9092     | Stick Cylinder Gp     |
2     | 218-2978     | Manifold     |
1     | 220-8661     | Plate     |
1     | 228-4925     | Support     |
1     | 228-4926     | Support     |
1     | 233-2356     | Hose As     |
- Attach a suitable lifting device to the stick. Install the stick. The weight of the stick is approximately 1225 kg (2700 lb). Install pin assembly (1). Install bolt (2) and install any shims that were present during removal. Check the lateral clearance of the stick. The maximum lateral clearance should be 1.6 mm (0.0630 inch).
Illustration 9 | g01180754 |
- Attach a suitable lifting device to the stick cylinder, as shown. Install stick cylinder (3). The weight of stick cylinder is approximately 255 kg (560 lb). Install pin assembly (4) and bolt (5).
Illustration 10 | g01188072 |
- Attach a suitable lifting device by using Tooling (A) to stick cylinder (3), as shown. Raise the head end of stick cylinder (3) into position. Install pin assembly (7) and install bolt (6) .
Illustration 11 | g01188069 |
Install the Hydraulic Lines
Required Parts     | ||
253-2604 Front Lines Gp     | ||
6     | 1P-3702     | Rectangular Seal     |
3     | 3D-2824     | O-Ring Seal     |
1     | 4J-0522     | O-Ring Seal     |
1     | 5K-9090     | O-Ring Seal     |
3     | 5P-0046     | Cover     |
3     | 6V-8637     | Connector     |
1     | 6V-8785     | Tee     |
1     | 6V-8946     | Reducer     |
4     | 6V-9746     | O-Ring Seal     |
1     | 7M-8485     | O-Ring Seal     |
4     | 7X-2549     | Bolt     |
24     | 8T-4121     | Hard Washer     |
3     | 8T-4648     | Bolt     |
2     | 205-0827     | Identification Tag     |
2     | 205-0828     | Identification Tag     |
1     | 246-7437     | Valve As     |
1     | 253-2619     | Manifold     |
1     | 253-2620     | Check Valve Gp     |
3     | 258-1082     | Hose As     |
1     | 258-1084     | Hose As     |
1     | 258-1085     | Hose As     |
253-2602 Stick Lines Gp     | ||
Qty     | Part Number     | Description     |
6     | 2P-1293     | Locknut     |
1     | 5K-9090     | O-Ring Seal     |
1     | 6C-6299     | Hose As     |
1     | 6V-8998     | Union     |
3     | 6V-9172     | Nut     |
2     | 6V-9173     | Bulkhead Nut     |
3     | 6V-9832     | Cap As     |
1     | 6V-9833     | Cap As     |
1     | 6V-9834     | Cap As     |
1     | 9W-6261     | Hose As     |
1     | 148-8455     | Union     |
3     | 155-2026     | Union     |
4     | 205-0827     | Identification Tag     |
4     | 205-0828     | Identification Tag     |
4     | 205-0829     | Identification Tag     |
2     | 216-2817     | Union     |
1     | 258-1075     | Hose As     |
1     | 258-1076     | Hose As     |
2     | 258-1077     | Hose As     |
1     | 258-1078     | Hose As     |
2     | 258-1079     | Hose As     |
1     | 258-1080     | Hose As     |
1     | 258-1081     | Hose As     |
253-2603 Boom Lines Gp     | ||
8     | 2P-1293     | Locknut     |
4     | 5K-9090     | O-Ring Seal     |
2     | 6V-8400     | O-Ring Seal     |
8     | 6V-8997     | Union     |
4     | 6V-8998     | Union     |
4     | 6V-9172     | Bulkhead Nut     |
2     | 6V-9173     | Bulkhead Nut     |
10     | 6V-9746     | O-Ring Seal     |
1     | 160-4094     | Hose As     |
2     | 205-0827     | Identification Tag     |
2     | 205-0828     | Identification Tag     |
2     | 205-0829     | Identification Tag     |
2     | 110-9160     | Union     |
1     | 226-2926     | Hose As     |
1     | 226-3623     | Hose As     |
1     | 258-1071     | Hose As     |
1     | 258-1072     | Hose As     |
2     | 258-1073     | Hose As     |
1     | 258-1074     | Hose As     |
253-2605 Grease Lines Gp     | ||
4     | 2R-1939     | Clip     |
1     | 3B-6552     | Elbow     |
7     | 3B-8489     | Grease Fittings     |
1     | 4D-6466     | Clip     |
3     | 4K-8864     | Clip     |
2     | 4M-8973     | Elbow     |
2     | 6V-4245     | Elbow     |
1     | 8L-5008     | Pipe Elbow     |
8     | 8T-4121     | Hard Washer     |
7     | 8T-4133     | Nut     |
1     | 8T-4191     | Bolt     |
1     | 240-0335     | Hose As     |
1     | 240-0336     | Hose As     |
1     | 253-2615     | Hose As     |
1     | 253-2616     | Hose As     |
1     | 253-2617     | Hose As     |
2     | 253-2618     | Hose As     |
253-2607 Saw Lines Gp     | ||
2     | 2P-1293     | Locknut     |
1     | 6V-8990     | Elbow     |
1     | 6V-8997     | Union     |
4     | 6V-9746     | O-Ring Seal     |
1     | 8P-8701     | Thrust Washer     |
1     | 193-9230     | Check Valve Gp     |
1     | 258-1083     | Hose As     |
253-2606 Lighting Wiring Gp     | ||
2     | 219-6485     | Flood Lamp Gp (VERTICAL MOUNT)     |
1     | 253-2609     | Lighting Harness As (BOOM LIGHTS)     |
- Install the components that are listed in Illustrations 12, 13 and Illustration 14.
Illustration 12 | g01180833 |
Illustration 13 | g01181044 |
(1) Two 6V-4245 Elbows (2) 240-0336 Hose As (3) 240-0335 Hose As (4) One 4K-8864 Clip , one 8T-4191 Bolt and one 8T-4121 Hard Washer (5) One 2R-1939 Clip , one 8T-4133 Nut and one 8T-4121 Hard Washer (6) One 4K-8864 Clip , one 8T-4133 Nut and one 8T-4121 Hard Washer (7) Four 3B-8489 Grease Fittings (8) One 4D-6466 Clip , one 8T-4133 Nut and one 8T-4121 Hard Washer (9) 253-2615 Hose As (10) 253-2616 Hose As (11) 3B-6552 Elbow |
Illustration 14 | g01187934 |
(12) Two 4M-8973 Elbows (13) Two 253-2618 Hose As (14) 8L-5008 Pipe Elbow (15) 253-2617 Hose As (16) Two 2R-1939 Clips , two 8T-4133 Nuts and two 8T-4121 Hard Washers (17) Three 3B-8489 Grease Fittings |
- Install the components that are listed in Illustration 15.
Illustration 15 | g01181205 |
(A) Reinstall hose assembly, bolts and the bracket. (18) One 246-7437 Valve As , three 8T-4223 Hard Washers and three 8T-4648 Bolts (19) 6V-8637 Connector , three 3D-2824 O-Ring Seals and three 6V-9746 O-Ring Seals (20) 6V-8946 Reducer , 6V-9746 O-Ring Seal , 6V-8785 Tee , 5K-9090 O-Ring Seal and one 7M-8485 O-Ring Seal (21) One 253-2619 Manifold , one 4J-0522 O-Ring Seal , four 7X-2549 Bolts and four 8T-4223 Hard Washers (22) 253-2620 Check Valve Gp (23) 258-1085 Hose As and two 205-0828 Identification Tags (24) Three 258-1082 Hose As and three 1P-3702 Rectangular Seal (25) 258-1084 Hose As and two 205-0827 Identification Tags (26) 258-1083 Hose As (27) 6V-8990 Elbow and one 6V-9746 O-Ring Seal (28) 6V-8997 Union , one 8P-8701 Thrust Washer , two 2P-1293 Locknuts and two 6V-9746 O-Ring Seals (29) Three 5P-0046 Covers and three 1P-3702 Rectangular Seals (30) 193-9230 Check Valve Gp (31) 253-2610 Cover As , two 8T-4910 Bolts , two 129-3180 Locknuts , eight 8T-4223 Hard Washers , two 8T-4195 Bolts , two 7X-7729 Washers and two 133-3260 Spacers |
- Install the components that are listed in Illustration 16, Illustration 17, Illustration 18 and Illustration 19 to the boom.
Illustration 16 | g01181905 |
Rear end of the boom (A) Install hoses from valve bank. (25) 258-1084 Hose As and two 205-0827 Identification Tags (32) 258-1071 Hose As (33) 258-1074 Hose As and two 205-0827 Identification Tag (34) 258-1073 Hose As (35) 226-2926 Hose As (36) Two 6V-8997 Union , four 6V-9746 O-Ring Seal and two 2P-1293 Locknut (37) Two 6V-8998 Union , four 5K-9090 O-Ring Seal and two 6V-9172 Nut |
Illustration 17 | g01181350 |
Rear end of the boom (A) Install hoses from valve bank. (38) 258-1072 Hose As (39) 226-3623 Hose As (40) 258-1073 Hose As (41) One 160-4094 Hose As and two 205-0829 Identification Tags (42) Three 6V-8997 Unions , three 2P-1293 Locknuts and six 6V-9746 O-Ring Seals (43) One 110-9160 Union , one 6V-9173 Bulkhead Nut and two 6V-8400 O-Ring Seal |
Illustration 18 | g01181947 |
Front end of the boom (44) 258-1079 Hose As (45) 258-1078 Hose As (46) 6C-6299 Hose As (47) One 2P-1293 Locknut , one 6V-8997 Union and two 6V-9746 O-Ring Seals (48) One 6V-9172 Nut , one 6V-8998 Union and two 5K-9090 O-Ring Seals (49) One 6V-9172 Nut , one 6V-8998 Union and two 5K-9090 O-Ring Seals |
Illustration 19 | g01181952 |
Front end of the boom (50) 258-1079 Hose As (51) 258-1080 Hose As and two 205-0828 Identification Tag (52) 258-1081 Hose As and two 205-0829 Bands (53) One 2P-1293 Locknut , one 6V-8997 Union and two 6V-9746 O-Ring Seals (54) One 6V-9173 Bulkhead Nut , one 110-9160 Union and two 6V-8400 O-Ring Seals (55) One 2P-1293 Locknut , one 6V-8997 Union and two 6V-9746 O-Ring Seals |
- Install the components that are listed in Illustration 20, Illustration 21, Illustration 22, Illustration 23 and Illustration 24 to the stick.
Illustration 20 | g01183214 |
Right side of the Stick, rear end (45) 258-1078 Hose As (51) 258-1080 Hose As and two 205-0828 Identification Tag (52) 258-1081 Hose As and two 205-0829 Bands (56) 9W-6261 Hose As and two 205-0829 Bands (57) 258-1075 Hose As and two 205-0828 Identification Tags (58) 258-1076 Hose As and two 205-0827 Identification Tags (59) 6V-8997 Union , two 6V-9746 O-Ring Seals and one 2P-1293 Locknut (60) One 6V-9173 Bulkhead Nut , one 110-9160 Union and two 6V-8400 O-Ring Seals (61) One 6V-9172 Nut , one 6V-8998 Union and two 5K-9090 O-Ring Seals |
Illustration 21 | g01183906 |
Right side of the Stick, rear end (44) 258-1079 Hose As (50) 258-1079 Hose As (64) 6V-8997 Union , two 6V-9746 O-Ring Seals and one 2P-1293 Locknut (65) 6V-8997 Union , two 6V-9746 O-Ring Seals and one 2P-1293 Locknut (66) 258-1077 Hose As (67) 258-1077 Hose As |
Illustration 22 | g01183911 |
Front end of the Right side of the Stick (56) 9W-6261 Hose As and two 205-0829 Bands (57) 258-1075 Hose As and two 205-0828 Identification Tags (58) 258-1076 Hose As and two 205-0827 Identification Tags (68) One 6V-9832 Cap As , one 2P-1293 Locknut , one 6V-8997 Union and two 6V-9746 O-Ring Seals (69) One 6V-9834 Cap As , one 110-9160 Union , two 6V-8400 O-Ring Seals and one 6V-9173 Bulkhead Nut (70) One 6V-9833 Cap As , one 6V-9172 Nut , one 6V-8998 Union and two 5K-9090 O-Ring Seals |
Illustration 23 | g01183915 |
Front end of the right side of the Stick (66) 258-1077 Hose As (67) 258-1077 Hose As (71) One 6V-9832 Cap As , one 2P-1293 Locknut , one 6V-8997 Union and two 6V-9746 O-Ring Seals (72) One 6V-9832 Cap As , one 2P-1293 Locknut , one 6V-8997 Union and two 6V-9746 O-Ring Seals |
Illustration 24 | g01183213 |
Left side of Stick (46) 6C-6299 Hose As (73) One 226-4966 Plate , two 8T-4137 Bolts and two 8T-4121 Hard Washers (74) Install two 212-8121 Guards , eight 8T-4137 Bolts and eight 8T-4121 Hard Washers . Attach one on the left side of the stick and one on the right side of the stick. (75) Install two 219-6485 Flood Lamp Gp . Attach one on the left side of the stick and one on the right side of the stick. (76) One 253-2609 Lighting Harness As (77) One 6V-8998 Union , one 5K-9090 O-Ring Seal and one 6V-9172 Nut (78) 246-1775 Plate , two 8T-4223 Hard Washers and two 160-8749 Bolts |
- Install the components that are listed in Illustration 25.
Illustration 25 | g01183211 |
Debris guard at Boom and Stick (79) One 212-8079 Debris Guard , six 8T-4956 Bolts , six 8T-4223 Hard Washer , one 212-8092 Plate , and one 212-8076 Plate |
- Install the components that are listed in Illustration 26.
Illustration 26 | g01184888 |
Debris guard at base of Boom (80) 212-8080 Debris Guard , three 8T-4244 Nuts , three 8T-4223 Hard Washers and one 212-8092 Plate |
Install the Joystick Control Gp
223-0671 Joystick Control and Mounting Gp     | ||
Qty     | Part Number     | Description     |
1     | 265-7988     | Film     |
1     | 272-7088     | Joystick Control Gp     |
1     | 272-7089     | Joystick Control Gp     |
- Install both joystick controls and connect the wiring harnesses from both joystick controls to the wiring harness that is in the cab. Install mounting bolts (2) and cover (1) from the old joystick control gp.
Illustration 27 | g01185410 |
- Attach the 265-7988 Film to the inside of the right hand cab window.
Illustration 28 | g01178615 |
265-7988 Film |
- Load the application software for a processing head arrangement onto your MDM Display.
- 260-0879 TK English/Spanish
- 260-0880 TK English/French
Reference: For information on loading software, refer to Systems Operation, RENR6345, "IQAN Monitoring & Control System" Flash Software or Upgrading the IQAN Machine System.
- 260-0879 TK English/Spanish